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Product

Medium-voltage rubber reeling cables (DIN VDE 0250-813)3.6/6–12/20 kV(N)TSCGEWOEU-FORed 5GM5 · 180 m/min

HVR / HVR-D MV Rubber Reeling Cable (N)TSCGEWOEU (3.6/6–12/20 kV)Red 5GM5 medium-voltage reeling cable (3.6/6–12/20 kV) with optional 12/24 optical fibres

Medium-voltage reeling cable (3.6/6 to 12/20 kV) adapted to DIN VDE 0250-813 ((N)TSCGEWOEU / -FO) with tinned copper cores, triple-extruded EPR-MV field control, GM1b inner sheath, anti-torsion braid, and red 5GM5 outer sheath up to 180 m/min.

Anti-torsion braid
EMC screen
Oil-resistant
Flame-retardant
Order designation
HVR 3 × 50 + 3 × 25/3
Outer Ø max
49.0 mm
Weight ≈
3,460 kg/km
Permitted pull
3,000 N
Reel R min (12×D)
588 mm
Check against my drumAll sizes (14)
Request a quoteDatasheetWhatsApp
Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum
Rated voltage
3.6/6–12/20 kV
3.6/6, 6/10, 8.7/15 & 12/20 kV
Reeling speed
180 m/min
horiz. (> 180 m/min on request)
Min. bend radius
12 × D
12 × D reel · 15 × D pulley
Flexing temp.
−30…+80 °C
fixed −50…+80 °C (−45 °C flex req.)
Tensile rating
20 N/mm²
1,500–9,000 N · ±25 °/m torsion
Configurations
14 configs
7 HVR power + 7 HVR-D 12/24 FO

Typical values for this cable type — confirmed in the datasheet and quotation for your order.

Application fit

Is HVR / HVR-D (N)TSCGEWOEU right for your machine?

HVR and HVR-D are built for high-speed motorized medium-voltage cable reels (up to 180 m/min) and multi-pulley deflection paths on port container cranes, ship unloaders, stacker/reclaimers, and heavy open-pit mining equipment.

Motorised monospiral reel

Suitable

Primary duty: horizontal monospiral and level-wind MV crane reels up to 180 m/min (> 180 m/min on request).

Cylindrical / multi-layer drum

Suitable

Cylindrical MV reeling drums with ≥ 12 × D drum barrel radius and DIN VDE 0298-4 layer derating.

Festoon & line chain

Suitable

Engineered for multi-roller deflection assemblies (≥ 15 × D pulley radius; ≥ 20 × D S-type directional changes).

Trailing & towing

Suitable

Heavy-duty red 5GM5 chlorinated rubber sheath and ±25 °/m torsion rating suit mobile mining equipment.

Energy chain / drag chain

Not suitable

Medium-voltage anti-torsion reeling construction is not designed for tight horizontal drag chains.

Use (N)GRDGCGÖU Chain
Typical machinesContainer Ports & STS CranesShip Unloaders & Bulk TerminalsStacker / ReclaimersSurface Mining Excavators

Construction

Layer by layer

Shown: HVR / HVR-D (N)TSCGEWOEU(-FO) medium-voltage reeling construction with extra-fine tinned copper phase conductors, triple-extruded semiconductive/EPR-MV/easy-strip semiconductive field control, split interstitial protective earths (and 12/24 FO loose tubes in HVR-D), extruded GM1b inner sheath, embedded anti-torsion braid, and red 5GM5 outer sheath.

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Schematic, not to scale — generated from the layer data
#LayerMaterial & reference
1Extra-flexible tinned copper conductorFinely stranded tin-plated electrolytic copper exceeding DIN VDE 0295 / IEC 60228 Class 5Three phase conductors (25–150 mm²) + split interstitial earth (3-part in HVR; 2-part in HVR-D)
2Inner & outer semi-conductive stress control (CGE)Inner semi-conductive layer + outer easy-strip semi-conductive insulation shield, triple-extruded and cross-linked in one processEnsures void-free radial electric field control from 3.6/6 kV through 12/20 kV
3High-voltage EPR-MV core insulationHigh-grade ethylene-propylene rubber (EPR-MV, 3GI3) compoundBlack core insulation with white printed phase numbers (1, 2, 3)
4Split earth & optical fibre tubes (HVR-D)HVR: 3 split earths in interstices; HVR-D: 2 split earths + 1 or 2 loose tubes (12 or 24 FO: E9/125, G50/125, or G62.5/125)ANSI/TIA/EIA-598 tube coding: yellow (12E9), green (12G50), blue (12G62.5), red (Tube 2 fibres 13–24)
5Extruded inner sheath (GM1b)Pressure-extruded GM1b synthetic rubber compound filling all core intersticesLocks the 3-core + interstitial lay against radial crushing on multi-layer drums
6Embedded anti-torsion synthetic braidHigh-tensile synthetic yarn braid vulcanized between inner GM1b and outer 5GM5 sheathsProvides ±25 °/m torsional stiffness and 20 N/mm² dynamic tensile load capacity
7Outer sheath (5GM5 Red)Chlorinated heavy-duty rubber compound (5GM5), high-visibility redUnlimited atmospheric corrosion resistance · oil, UV, ozone & flame resistant (IEC 60332-1-2)

HVR (N)TSCGEWOEU · 3.6/6 to 12/20 kV (7 sizes)

3 × 25 + 3 × 25/3 to 3 × 150 + 3 × 70/3 mm² with 3-part interstitial protective earth and red 5GM5 outer sheath

HVR-D / HVR-FO (N)TSCGEWOEU-FO · 3.6/6 to 12/20 kV (7 sizes)

3 × 25 + 2 × 25/2 + 12 FO to 3 × 150 + 2 × 70/2 + 24 FO combining MV power, 2-part split earth, and 12 or 24 optical fibres

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type. Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage U0/U
3.6/6 kV, 6/10 kV, 8.7/15 kV, and 12/20 kV (higher voltage grades on request)
Max. operating voltage AC
7.2 kV (3.6/6 kV) · 7.0/12.0 kV (6/10 kV) · 10.2/18.0 kV (8.7/15 kV) · 14.0/24.0 kV (12/20 kV)
Max. operating voltage DC
9.0/18.0 kV (6/10 kV) · 13.0/26.0 kV (8.7/15 kV) · 18.0/36.0 kV (12/20 kV)
AC test voltage (DIN VDE 0250-813)
11 kV (3.6/6 kV) · 17 kV (6/10 kV) · 24 kV (8.7/15 kV) · 29 kV (12/20 kV) per DIN VDE 0250-813
Current rating (DIN VDE 0298-4)
Per DIN VDE 0298-4 at 30 °C ambient (apply reel layer factors: 0.80 for 1 layer, 0.61 for 2 layers, 0.49 for 3 layers)

Thermal

Temperature, flexing
−30 °C to +80 °C (special −45 °C low-temperature version on request)
Temperature, fixed installation
−50 °C to +80 °C
Max. conductor temperature
+90 °C
Short-circuit temperature
+250 °C

Mechanical

Max. travel speed
Up to 180 m/min (> 180 m/min on request)
Max. tensile load (dynamic)
20 N/mm² during dynamic reeling (1,500–7,125 N across catalog sizes)
Min. bending radius, moving
12 × D on the reel · 15 × D at deflection pulley · 20 × D at S-type directional changes
Permissible torsional stress
±25 °/m permissible operational torsion

Optical

Fibre types & tube coding (HVR-D)
HVR-D / HVR-FO: 12 or 24 fibres in 1 or 2 loose tubes (E9/125 ITU-T G.652D, 50/125 OM2, or 62.5/125 OM1)
Optical attenuation & bandwidth
E9/125: ≤ 0.40 dB/km (1310 nm), ≤ 0.28 dB/km (1550 nm) · 50/125: ≤ 2.6 dB/km nom. (850 nm), ≤ 1.0 dB/km max (1310 nm) · 62.5/125: ≤ 3.5 dB/km (850 nm), ≤ 1.5 dB/km (1310 nm)

Resistance

Oil, UV, ozone & corrosion
Oil, ozone, UV, humidity and atmospheric corrosion resistant; CFC-free, LBS-free / silicone-free
Flame retardance
Flame-retardant and self-extinguishing per IEC 60332-1-2 / DIN EN 60332-1-2 / DIN VDE 0482-265-2-1

Reference standards

Cable standard & designation
(N)TSCGEWOEU / (N)TSCGEWOEU-FO adapted to DIN VDE 0250-813; optical fibres per DIN VDE 0888 / IEC 60793-2-10
Conductor standard
Finely stranded tinned electrolytic copper exceeding DIN VDE 0295 / IEC 60228 Class 5
Core & fibre identification
Black core insulation with white numbers; FO tubes colour-coded per ANSI/TIA/EIA-598 (yellow E9, green G50, blue G62.5, red Tube 2)

Sizes

14 medium-voltage configurations (HVR Power & HVR-D Power + 12/24 FO)

Dimensional table covers 3.6/6 kV up to 8.7/15 kV (12/20 kV available on request). Filter by HVR 3-core + 3-part split earth power cables (7 sizes) or HVR-D / HVR-FO power + 12/24 optical fibre cables (7 sizes). Reel bend radius r_reel = 12 × D_max.

Dimensions & mechanical loads (3.6/6 – 8.7/15 kV)
DesignationConfigurationOuter Ø minOuter Ø maxCu numberWeight ≈Permitted pullReel R min (12×D)Enquiry
HVR MV Power Cable (3 × 25 – 3 × 150 mm²)
HVR 3 × 25 + 3 × 25/33 × 25 + 3 × 25/341431,0082,5403,000516
HVR 3 × 35 + 3 × 25/33 × 35 + 3 × 25/342441,2962,8253,000528
HVR 3 × 50 + 3 × 25/33 × 50 + 3 × 25/346491,7283,4603,000588
HVR 3 × 70 + 3 × 35/33 × 70 + 3 × 35/350532,4774,4004,200636
HVR 3 × 95 + 3 × 50/33 × 95 + 3 × 50/355583,1975,5707,125696
HVR 3 × 120 + 3 × 70/3 (on request)3 × 120 + 3 × 70/359634,1286,8507,200756
HVR 3 × 150 + 3 × 70/3 (on request)3 × 150 + 3 × 70/363674,9928,1009,000804
HVR-D / HVR-FO Power + 12/24 Optical Fibres
HVR-D 3 × 25 + 2 × 25/2 + 12 FO3 × 25 + 2 × 25/2 + 12 FO42.745.71,0082,8301,500548
HVR-D 3 × 35 + 2 × 25/2 + 12 FO3 × 35 + 2 × 25/2 + 12 FO45.548.51,2963,3902,100582
HVR-D 3 × 50 + 2 × 25/2 + 24 FO3 × 50 + 2 × 25/2 + 24 FO48.351.31,7283,5903,000616
HVR-D 3 × 70 + 2 × 35/2 + 24 FO3 × 70 + 2 × 35/2 + 24 FO53.157.12,4775,1304,200685
HVR-D 3 × 95 + 2 × 50/2 + 24 FO3 × 95 + 2 × 50/2 + 24 FO57613,1976,1205,700732
HVR-D 3 × 120 + 2 × 70/2 + 24 FO (on req.)3 × 120 + 2 × 70/2 + 24 FO61654,1287,2507,200780
HVR-D 3 × 150 + 2 × 70/2 + 24 FO (on req.)3 × 150 + 2 × 70/2 + 24 FO65694,9928,5009,000828
  • Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
  • Published outer diameters and weights apply to voltage grades 3.6/6 kV up to 8.7/15 kV; 12/20 kV and 120–150 mm² builds are engineered on request (estimated reference dimensions shown for 120–150 mm²).
  • In HVR-D 25 mm² and 35 mm², 12 optical fibres are housed in one compact buffer tube; from 50 mm² upward, 24 optical fibres are arranged in two buffer tubes (12 + 12 FO).
  • Permitted dynamic tensile loads correspond to 20 N/mm² of phase conductor cross-section (up to 7,125 N on HVR 3 × 95 + 3 × 50/3).

Reel check

Will it fit your machine?

A first screen using datasheet values. Engineering confirms drum geometry, acceleration and tension with your quotation.

Check results

Drum core 800 mm is below 1,176 mmUse a larger drum core or a smaller cable size
120 m/min ≤ 180 m/minWithin the rated travel speed
Minimum bending radius
588 mm
Min. drum core diameter
≈ 1,176 mm
Cable weight on drum
692.0 kg
Copper content
345.6 kg
Indicative only: based on the datasheet outer diameter and 12 × OD bending radius. Current derating for wound layers per DIN VDE 0298-4 is assessed separately.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

  1. ConductorClass 5 stranding
  2. Spark test100 % in-line
  3. Lay-upCores, earth, fillers
  4. SheathingInner, braid / screen, outer
  5. Electrical testsAC voltage, resistance
  6. DimensionsOD, wall thickness
  7. Inspection documents & dispatchDrum & dispatch
Testing & inspectionTest value / referenceFrequency
Routine tests
Medium-voltage AC dielectric test11 kV (3.6/6 kV), 17 kV (6/10 kV), 24 kV (8.7/15 kV), 29 kV (12/20 kV) per DIN VDE 0250-813Every manufactured length
OTDR optical attenuation verification (HVR-D)≤ 0.40 dB/km at 1310 nm (E9/125), ≤ 1.0 dB/km at 1310 nm (G50/125), ≤ 1.5 dB/km at 1310 nm (G62.5/125)Every HVR-D / HVR-FO hybrid cable length
Sample tests
Vertical flame propagationSelf-extinguishing per DIN EN 60332-1-2 / DIN VDE 0482-265-2-1Type qualification

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

3.6/6–12/20 kVCE · LVDRoHS · REACH

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX HVR / HVR-FO (N)TSCGEWOEU [size] mm² [U0/U] kV [ww-yyyy]
Delivery form
Custom crane reel cut lengths on heavy-duty timber drums (red 5GM5 outer sheath; −45 °C Arctic compound on request)
Minimum order
250 m per configuration and voltage grade
Customs HS code
8544.60

Technical documents

Downloads

PDFHVR / HVR-D MV Rubber Reeling Cable (N)TSCGEWOEU (3.6/6–12/20 kV) – technical datasheet14 sizes · construction, technical data, approvalsXLSXHVR / HVR-D (N)TSCGEWOEU spec data (Excel)All 14 sizes with dimensions and data, for your BOM or quotation
Revision
2026-10-20
Updated
2026-10-20

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

How do the earth conductors and optical buffer tubes differ between HVR and HVR-D?
In standard HVR power cables (3 × 25 + 3 × 25/3 to 3 × 150 + 3 × 70/3), the protective earth conductor is split into three equal parts placed in the three outer interstices between the phase cores. In HVR-D (HVR-FO) hybrid cables, the earth conductor is split into two parts in two interstices, while the third interstice accommodates one or two loose buffer tubes containing 12 or 24 optical fibres.
What optical fibre combinations and tube colour codes are used in HVR-D?
HVR-D supports singlemode E9/125 µm (ITU-T G.652D, yellow Tube 1), multimode G50/125 µm (OM2 / ITU-T G.651.1, green Tube 1), and multimode G62.5/125 µm (OM1, blue Tube 1) with fibres 1–12 colour-coded per ANSI/TIA/EIA-598. In 24-fibre cables (50 mm² and above), Option 1 combines two 12-fibre tubes of different fibre types, while Option 2 places fibres 13–24 of the same type in a red second tube.
Is HVR / HVR-D governed by DIN VDE 0250-813 or DIN VDE 0250-814?
Medium-voltage (N)TSCGEWOEU and (N)TSCGEWOEU-FO reeling cables (3.6/6 kV through 12/20 kV) are governed by DIN VDE 0250-813, as stated in the AC test voltage specification. The reference to 'DIN VDE 0250 part 814' in the bottom standards row of the legacy datasheet is a typographical carryover from low-voltage NSHTÖU cables.
How does HVR / HVR-D compare with WG / WG-D and WXG / WXG-D medium-voltage reeling cables?
WG / WG-D is the standard-duty MV reeling series (up to 120 m/min, −25…+80 °C, 6–10 × D bend radius). HVR / HVR-D upgrades to a red 5GM5 chlorinated rubber outer sheath with GM1b inner sheath and easy-strip triple-extruded EPR-MV insulation for 180 m/min speed, −30…+80 °C flexing (−45 °C on request), and multi-pulley routing (12 × D reel / 15 × D pulley). For 300 m/min and 30 N/mm², select WXG / WXG-D.

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HVR / HVR-D MV Rubber Reeling Cable (NTSCGEWOEU)

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