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Product

Control & signal cableDIN VDE 0250 / 0819300/500 V Low-Cap PEGCG Double EMC Screen

2YSLGCGÖU Mining Data and Control Cable300/500 V low-capacitance PE double-screened 5GM3 rubber mining data & control cable

2YSLGCGÖU low-capacitance screened mining data and control cable (DIN VDE 0250 / 0819, 300/500 V) with low-loss polyethylene ('2Y') core insulation, conductive rubber + tinned copper braid screen ('GCG'), and a heavy 5GM3 PCP outer jacket ('ÖU').

EMC screen
Low-EMC design
Oil-resistant
Flame-retardant
Order designation
2YSLGCGÖU 12G1.5
Outer Ø ≈
15.70 mm
Wall thickness
2.15 mm
Total weight ≈
544.8 kg/km
Min. bend R (fixed)
157 mm
All sizes (20)
Request a quoteDatasheetWhatsApp
Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum
Rated voltage
300/500 V
2000 V AC dielectric test
Core insulation
2Y (PE)
Low mutual capacitance ≤ 75 nF/km
Double screen
GCG (Cond.+Cu)
Conductive rubber + Sn-Cu braid
Outer sheath
5GM3 PCP (ÖU)
Oil-, flame- & abrasion-proof
Operating temp.
-40…+80 °C
-25…+70 °C flexing duty
Min bend radius
10 × OD flex
5 × OD fixed installation

Typical values for this cable type, based on DIN VDE 0250 / DIN VDE 0819 / DIN VDE 0298-3 — confirmed in the datasheet and quotation for your order.

Application fit

Is 2YSLGCGÖU right for your machine?

Select 2YSLGCGÖU where long-distance sensor telemetry, serial fieldbus, or VFD control signals must traverse high-EMI mining roadways, TBM umbilicals, or open-cast excavators.

Mine roadway & tunnel wall hangers

Suitable

Heavy 5GM3 PCP outer sheath withstands rock abrasion, mine water, hydraulic oil, and trailing mechanical abuse in harsh mine duty.

TBM gantry & advancing tunnel reel

Suitable

Low-dielectric-loss 2Y polyethylene insulation (εr ≈ 2.3) prevents pulse rounding and capacitive voltage drop on long TBM/conveyor runs.

VFD inverter to AC motor screened feeder

Suitable

Dual 'GCG' screening (semiconductive rubber layer + ≥ 80 % tinned copper braid) provides superior transfer impedance from kHz to MHz.

Typical machinesOpen-Cast Bucket-Wheel ExcavatorsUnderground Longwall & Roadway MiningTunnel Boring Machines (TBM)Overland Conveyor TelemetryHeavy Industrial VFD Control

Construction

Layer by layer

DIN VDE 0250 construction: Class 5 copper conductors, 2Y low-capacitance PE core insulation, rubber inner sheath, conductive elastomer layer (C), tinned copper braid (G), and 5GM3 PCP jacket (ÖU).

12345
Schematic, not to scale — generated from the layer data
#LayerMaterial & reference
1Fine-stranded copper (SL)Flexible bare or tinned copper conductors (IEC 60228 / DIN VDE 0295 Class 5)Supple stranding for mobile mining machinery and reeling/festoon loops
2Low-capacitance 2Y PE insulationLow-permittivity polyethylene (2Y) core wall (numbered cores or DIN 47100 colour code)Cuts core-to-core capacitance by ~50 % vs PVC or EPR for clean long-line pulse transmission
3Elastomer inner sheath (G)Vulcanised rubber inner bedding sheath over the laid-up core bundleProvides a round, impact-absorbing cushion beneath the metallic screen
4Conductive rubber + Sn-Cu braid (CG)Semiconductive elastomer layer ('C') combined with braided tinned copper wires ('G', ≥ 80 % coverage)Eliminates screen-to-core capacitive spikes and suppresses broadband VFD/thyristor noise
55GM3 polychloroprene sheath (ÖU)Heavy-duty oil-resistant and flame-retardant PCP compound Type 5GM3 (black or yellow)Protects the low-capacitance data core against mine water, grease, and rock impact

2YSLGCGÖU Control (4G1.5–24G2.5)

Screened low-capacitance mining control cable with numbered PE cores and GNYE earth

2YSLGCGÖU Data (4×0.5–18×1.0 mm²)

Fine-gauge mining telemetry, encoder, and serial bus cable with low mutual capacitance

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on DIN VDE 0250 / DIN VDE 0819 / DIN VDE 0298-3. Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage U0/U
300/500 V AC
AC dielectric test voltage
2,000 V AC (core/core) · 1,000 V (screen)
Mutual capacitance (800 Hz)
Approx. 70–85 nF/km (core/core)
Insulation resistance
≥ 500 MΩ·km at +20 °C (2Y PE)

Thermal

Fixed installation temp.
-40 °C to +80 °C
Flexible mining service
-25 °C to +70 °C
Short-circuit conductor temp.
+150 °C (PE core limit)

Mechanical

Conductor stranding
IEC 60228 Class 5 flexible copper
Min. bending radius (flex)
10 × overall cable diameter
Min. bending radius (fixed)
5 × overall cable diameter
Max. tensile pull on Cu
15 N/mm² total conductor area

Resistance

Oil & chemical resistance
EN 60811-404 (5GM3 polychloroprene)
Flame retardance
IEC 60332-1-2 self-extinguishing ('U')
Mine water & ozone
Heavy-duty mining & tunnel grade

Reference standards

Construction basis
DIN VDE 0250 / DIN VDE 0819
Installation guideline
DIN VDE 0298-3 & VDE 0168 open-cast mining
RoHS & REACH
RoHS 3 & REACH compliant

Identification

Outer sheath colour
Black (RAL 9005) or mining yellow
Surface legend
TEBAOFLEX 2YSLGCGÖU [nGmm²] 300/500V VDE 0250
Customs tariff (HS)
8544.49

Sizes

20 standard configurations (2YSLGCGÖU)

Engineering dimensions, conductor stranding, mass and electrical ratings for 2YSLGCGÖU per DIN VDE 0250 / DIN VDE 0819 / DIN VDE 0298-3.

Dimensions & weights
Order designationCross-section / sizeConductor buildWall ≈
mm		Outer Ø ≈
mm		Metal
kg/km		Weight ≈
kg/km		Min. bend R
fixed mm		Enquiry
Standard 2YSLGCGÖU configurations
2YSLGCGÖU 4G0.754G0.75 mm²Class 5 Cu (SL) (0.75 mm²)1.958.9060.8162.289
2YSLGCGÖU 7G0.757G0.75 mm²Class 5 Cu (SL) (0.75 mm²)1.9510.1086.8217.4101
2YSLGCGÖU 12G0.7512G0.75 mm²Class 5 Cu (SL) (0.75 mm²)2.1512.80132.5342.2128
2YSLGCGÖU 18G0.7518G0.75 mm²Class 5 Cu (SL) (0.75 mm²)2.1514.60182.2455.0146
2YSLGCGÖU 24G0.7524G0.75 mm²Class 5 Cu (SL) (0.75 mm²)2.1516.40231.8576.1164
2YSLGCGÖU 4G14G1 mm²Class 5 Cu (SL) (1 mm²)1.959.3071.9182.693
2YSLGCGÖU 7G17G1 mm²Class 5 Cu (SL) (1 mm²)1.9510.60105.4249.2106
2YSLGCGÖU 12G112G1 mm²Class 5 Cu (SL) (1 mm²)2.1513.60164.2400.9136
2YSLGCGÖU 18G118G1 mm²Class 5 Cu (SL) (1 mm²)2.1515.50228.6536.1155
2YSLGCGÖU 24G124G1 mm²Class 5 Cu (SL) (1 mm²)2.1517.50293.4685.4175
2YSLGCGÖU 4G1.54G1.5 mm²Class 5 Cu (SL) (1.5 mm²)1.9510.5095.4236.5105
2YSLGCGÖU 7G1.57G1.5 mm²Class 5 Cu (SL) (1.5 mm²)1.9512.10144.4331.8121
2YSLGCGÖU 12G1.512G1.5 mm²Class 5 Cu (SL) (1.5 mm²)2.1515.70229.3544.8157
2YSLGCGÖU 18G1.518G1.5 mm²Class 5 Cu (SL) (1.5 mm²)2.1518.00324.0738.7180
2YSLGCGÖU 24G1.524G1.5 mm²Class 5 Cu (SL) (1.5 mm²)2.1520.40419.0951.7204
2YSLGCGÖU 30G1.530G1.5 mm²Class 5 Cu (SL) (1.5 mm²)2.1522.00511.21,130.7220
2YSLGCGÖU 4G2.54G2.5 mm²Class 5 Cu (SL) (2.5 mm²)1.9511.70138.1313.3117
2YSLGCGÖU 7G2.57G2.5 mm²Class 5 Cu (SL) (2.5 mm²)1.9513.50216.6449.9135
2YSLGCGÖU 12G2.512G2.5 mm²Class 5 Cu (SL) (2.5 mm²)2.1517.60351.4747.9176
2YSLGCGÖU 18G2.518G2.5 mm²Class 5 Cu (SL) (2.5 mm²)2.1520.30505.11,032.6203
  • Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
  • Outer diameters and weights are nominal engineering values for 2YSLGCGÖU subject to standard manufacturing tolerances per DIN VDE 0250 / DIN VDE 0819 / DIN VDE 0298-3.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

  1. ConductorClass 5 stranding
  2. Spark test100 % in-line
  3. Lay-upCores, earth, fillers
  4. SheathingInner, braid / screen, outer
  5. Electrical testsAC voltage, resistance
  6. DimensionsOD, wall thickness
  7. Inspection documents & dispatchDrum & dispatch
Testing & inspectionTest value / referenceFrequency
Routine tests
Dielectric spark / high-voltage withstand test100 % in-line spark and AC/DC dielectric withstand per DIN VDE 0250 / DIN VDE 0819 / DIN VDE 0298-3Every manufactured length
Conductor DC resistance & continuity checkWithin maximum 20 °C resistance limit specified for 2YSLGCGÖUEvery spool or drum length
Sample tests
Insulation resistance & dimensional verificationWall thickness, concentricity and insulation resistance per DIN VDE 0250 / DIN VDE 0819 / DIN VDE 0298-3Per production batch
Environmental, mechanical & EMC qualificationQualified to DIN VDE 0250 / DIN VDE 0819 / DIN VDE 0298-3 thermal, mechanical and environmental performance criteriaType qualification

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

DIN VDE 0250 / DIN VDE 0819 / DIN VDE 0298-3CE (2014/35/EU) & RoHS 3 (2015/863/EU) CompliantREACH SVHC Compliance Verified

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX 2YSLGCGÖU 12G1.5 300/500V VDE 0250 MINING DATA/CONTROL
Delivery form
Export wooden drums, tactical reels or coils
Standard lengths
100 m · 500 m · 1000 m (or custom cut lengths)
MOQ
100 m (stock sizes) · 300–500 m (custom build)
Lead time
2–4 weeks ex-works
Incoterms
EXW, FOB, CIF, DAP

Technical documents

Downloads

PDF2YSLGCGÖU Mining Data and Control Cable – technical datasheet20 sizes · construction, technical data, approvalsXLSX2YSLGCGÖU spec data (Excel)All 20 sizes with dimensions and data, for your BOM or quotation
Revision
2026-10-20
Updated
2026-10-20

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

What does the German VDE designation 2YSLGCGÖU mean?
'2Y' = low-capacitance polyethylene core insulation, 'SL' = fine-stranded control cable (Steuerleitung), 'G' = elastomer inner sheath, 'C' = semiconductive screen layer, 'G' = braided tinned copper wire screen, 'Ö' = oil-resistant polychloroprene outer sheath, and 'U' = flame-retardant.
Why use 2Y polyethylene core insulation inside a rubber mining cable?
Standard EPR or PVC control cables have high dielectric constant (εr ≈ 3.2–5.0), causing high mutual capacitance (150–220 nF/km) that distorts digital encoder pulses and RS-485/Profibus signals over long conveyor or TBM runs. 2Y polyethylene lowers capacitance to ~70–85 nF/km while the outer 5GM3 rubber jacket provides full mining ruggedness.
What is the role of the conductive rubber layer ('C') beneath the copper braid?
Combining a semiconductive elastomer layer with a tinned copper wire braid creates a gap-free electrostatic screen while maintaining mechanical flexibility and low transfer impedance across both low and high frequencies.
Can 2YSLGCGÖU be used on open-cast mining machinery under DIN VDE 0168?
Yes. Its heavy 5GM3 polychloroprene outer sheath and double EMC screen make it standard for PLC I/O, encoder, and telemetry harnesses on bucket-wheel excavators, stacker-reclaimers, and tunnel boring machines.

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2YSLGCGÖU Mining Data and Control Cable

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