Motor stator, traction & converter leads
Primary duty — direct connection to Class H motor stators, generator coils and transformer windings.
Product
Heavy-duty flexible motor and transformer lead wire (SRML, UL AWM Style 3070 150 °C & Style 3231 200 °C) from 24 AWG to 4/0 AWG, pairing rope-lay tinned copper conductors with vulcanized silicone rubber and a varnish-bake-resistant fiberglass braid.
Typical values for this cable type, based on UL 758 Styles 3070 & 3231 (SRML) — confirmed in the datasheet and quotation for your order.
Application fit
Heavy-wall silicone rubber motor lead wire (-60 °C to +180 °C) engineered for Class H stator windings, VFD traction motors, generators and dry-type transformers.
Primary duty — direct connection to Class H motor stators, generator coils and transformer windings.
Flexible high-current power jumpers inside converter cabinets and motor terminal boxes.
Withstands +180 °C continuous ambient heat in furnace fan motors and kiln drives.
Single-core motor lead — must be installed in conduit, tray or housing, never dragged on the ground.
Use DLO Locomotive CableNot intended for reeling drums or tensile suspension.
Use (N)SHTÖU ReelingConstruction
A flexible concentric or rope-lay stranded tinned copper conductor (24 AWG to 4/0 AWG) is insulated with heavy-wall vulcanized silicone rubber (0.76 to 2.41 mm) and armored with a closely woven, varnish-bake-compatible fiberglass braid.
| # | Layer | Material & reference |
|---|---|---|
| 1 | Flexible tinned copper conductor | Bunched or rope-lay stranded tinned annealed copper per ASTM B33 / B174, 24 AWG to 4/0 AWG (up to 500 kcmil)ASTM B33 / UL 758 |
| 2 | Heavy-wall vulcanized silicone rubber | Extruded cross-linked silicone rubber (0.76 to 2.41 mm nominal radial wall by AWG size) rated 150 °C (UL 3070) or 200 °C (UL 3231)UL 758 Styles 3070 & 3231 |
| 3 | Varnish-compatible fiberglass braid | Closely woven E-glass braid (0.20 to 0.50 mm) treated with high-temperature moisture- and varnish-resistant saturantUL 758 Style 3231 |
Classic 150 °C Silicone Rubber Motor Lead wire for Class B (130 °C) and Class F (155 °C) motor and transformer leads
Full 200 °C braided silicone motor lead wire for Class H (180 °C) and Class N (200 °C) VPI-baked windings
Technical data
Sizes
Nominal flexible tinned copper stranding, silicone wall, fiberglass braid thickness, overall diameter, mass and max DC resistance at 20 °C.
| Style · AWG size | Size AWG | CSA ≈ mm² | Stranding (count/AWG) | Cond. Ø mm | SiR wall mm | Braid mm | Nominal OD mm | Mass ≈ kg/km | Max. DC res. (20 °C) Ω/km | Enquiry |
|---|---|---|---|---|---|---|---|---|---|---|
| SRML / UL 3231 · 18 AWG | 18 AWG | 0.82 | 16/30 | 1.22 | 0.76 | 0.20 | 3.14 | 15.0 | 22.40 | |
| SRML / UL 3231 · 16 AWG | 16 AWG | 1.31 | 26/30 | 1.50 | 0.76 | 0.20 | 3.42 | 20.0 | 14.00 | |
| SRML / UL 3231 · 14 AWG | 14 AWG | 2.08 | 41/30 | 1.88 | 0.76 | 0.20 | 3.80 | 28.0 | 8.90 | |
| SRML / UL 3231 · 12 AWG | 12 AWG | 3.31 | 65/30 | 2.36 | 1.14 | 0.25 | 5.14 | 48.0 | 5.60 | |
| SRML / UL 3231 · 10 AWG | 10 AWG | 5.26 | 105/30 | 2.95 | 1.14 | 0.25 | 5.73 | 69.0 | 3.50 | |
| SRML / UL 3231 · 8 AWG | 8 AWG | 8.37 | 133/29 | 3.73 | 1.52 | 0.30 | 7.37 | 115.0 | 2.20 | |
| SRML / UL 3231 · 6 AWG | 6 AWG | 13.3 | 133/27 | 4.70 | 1.52 | 0.30 | 8.34 | 168.0 | 1.40 | |
| SRML / UL 3231 · 4 AWG | 4 AWG | 21.2 | 259/28 | 5.90 | 1.52 | 0.35 | 9.64 | 252.0 | 0.89 | |
| SRML / UL 3231 · 2 AWG | 2 AWG | 33.6 | 259/26 | 7.42 | 1.52 | 0.38 | 11.22 | 378.0 | 0.56 | |
| SRML / UL 3231 · 1/0 AWG | 1/0 AWG | 53.5 | 259/24 | 9.35 | 2.03 | 0.45 | 14.31 | 595.0 | 0.35 | |
| SRML / UL 3231 · 2/0 AWG | 2/0 AWG | 67.4 | 259/23 | 10.50 | 2.03 | 0.45 | 15.46 | 735.0 | 0.28 | |
| SRML / UL 3231 · 4/0 AWG | 4/0 AWG | 107.2 | 427/23 | 13.25 | 2.41 | 0.50 | 19.07 | 1,140.0 | 0.18 |
Reel check
A first screen using datasheet values. Engineering confirms drum geometry, acceleration and tension with your quotation.
Quality & approvals
Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.
| Testing & inspection | Test value / reference | Frequency |
|---|---|---|
| Routine tests | ||
| AC dielectric & in-line spark test | 2.0 kV Vac (600 V) or 3.0 kV Vac (1,000 V) dielectric test + 100% 6.0 kV spark test per UL 758 | Every spool |
| Conductor DC resistance check | Verified at 20 °C per ASTM B33 / B174 flexible tinned copper limits | Every spool |
| Sample tests | ||
| UL VW-1 / Horizontal flame & FT1 test | Flame retardancy verified per UL 758 / UL 1581 and CSA FT1 | Production lot |
| 200 °C heat aging & varnish compatibility | Elongation and dielectric retention after 200 °C aging and −60 °C cold bend | Production lot |
Marking & supply
Sheath marking
Technical documents
FAQ
Not covered here? Send your drawing — an engineer replies within 2 business hours.
Request a quote
Your selection and application details are copied into the enquiry form below.
Use + Add next to a size or configuration.
Add your operating conditions here to include them in your enquiry.