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Product

Round PUR festoon cables0.6/1 kVD12YC11Y-J/OEMC Screened PUR-HF

PUR-C-HF 0.6/1 kV EMC Screened Polyurethane Festoon & Drag-Chain CableDouble-sheathed halogen-free EMC PUR festoon and drag-chain cable with tinned Cu braid

EMC-screened 0.6/1 kV halogen-free polyurethane festoon and drag-chain cable (PUR-C-HF / D12YC11Y-J/O) with Class 5 copper conductors, central textile carrier, PUR inner sheath, ≥ 80–85 % tinned copper wire braid screen and abrasion-resistant PUR outer jacket.

Low-EMC design
Flame-retardant
Oil-resistant
Outdoor & humid
Versions
Order designation
PUR-C-HF-J 4G16
OD min
21.2 mm
OD max
22.5 mm
Weight ≈
932 kg/km
Min. bend R
136 mm
Check against my drumAll sizes (18)
Request a quoteDatasheetWhatsApp
Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum
Rated voltage
0.6/1 kV
U0/U · max. AC 0.7/1.2 kV
EMC screen
TCWB ≥ 80–85%
Tinned Cu braid over inner sheath
Travel speed
210 m/min
Festoon & chain · 60 m/min reel
Bending radius
6 × D
Fixed & free-moving operation
Flexing temp.
-40 to +80 °C
Mobile · -50 to +80 °C fixed
Max. conductor
+90 °C
250 °C short-circuit (≤ 5 s)

Typical values for this cable type, based on DIN VDE 0250-1 (D12YC11Y) — confirmed in the datasheet and quotation for your order.

Application fit

Is PUR-C-HF right for your machine?

PUR-C-HF adds an extruded halogen-free PUR inner sheath and an 80–85 % tinned copper braid EMC screen to the round PUR-HF platform for VFD motor feeds and noise-immune control in crane festoons and drag chains.

Festoon & line chain

Suitable

Primary duty: VFD-fed crane trolley and gantry festoon loops up to 200–240 m/min indoors, outdoors and in wet/corrosive bays.

Energy chain / drag chain

Suitable

High-duty energy and control drag chains up to 200–210 m/min where PWM inverter noise must be isolated from control lines.

Motorised monospiral reel

With conditions

Approved for simple / moderate horizontal reeling up to 60 m/min within 15 N/mm² conductor tensile load and ±25 °/m torsion.

Use (N)12YRDC11Y for heavy EMC reeling

Immersion & wet locations

Suitable

Double PUR-HF sheath construction is hydrolysis-resistant and rated for continuous immersion in non-drinking water up to 50 m.

Spreader gravity collector basket

Not suitable

Optimised for festoon loops and drag chains, not high-speed gravity spreader collector baskets.

Use 3GSLTÖ Spreader Basket
Typical machinesInverter-driven port & container cranesAutomated CNC & gantry drag chainsSteelworks & foundry crane bridgesOffshore & coastal material handlingWastewater & chemical process cranesAutomated warehouse stacker cranes

Construction

Layer by layer

Shown: PUR-C-HF (D12YC11Y-J) 4G16 — four Class 5 copper cores with polyester-based HF insulation around a central textile carrier, PUR-HF inner sheath, ≥ 80–85 % tinned copper wire braid screen and PUR-HF outer sheath.

123456
Schematic, not to scale — generated from the layer data
#LayerMaterial & reference
1ConductorClass 5 flexible fine-stranded bare copperIEC 60228 / DIN VDE 0295 Class 5
2Central strength memberCentral high-tenacity textile strength memberAbsorbs axial tension and maintains concentric core geometry
3Core insulationHalogen-free polyester-based elastomer compoundCore identification DIN VDE 0293-308 (≤ 5 cores coloured, ≥ 6 cores white with black numbers)
4Inner sheathHalogen-free, flame-retardant polyurethane (PUR-HF) with PETP separating foilForms a smooth cylindrical bedding under the copper braid during flexing
5EMC copper braid screenTinned copper wire braid (TCWB), minimum 80 % (approx. 85 %) optical coverageLow transfer impedance for VFD & control EMC compliance
6Outer sheathHalogen-free, flame-retardant polyurethane (PUR-HF) over polyester fleece wrap, black (or yellow/orange)IEC 60332-1-2 · Oil-resistant EN 60811-404 · Hydrolysis & UV resistant

PUR-C-HF-J (4G–5G)

Colour-coded power cores + green-yellow earth + overall TCWB screen

PUR-C-HF-J (7G–18G)

White number-coded control cores + green-yellow earth + overall TCWB screen

Sheath colours

Black (standard), Yellow or Orange

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on DIN VDE 0250-1 (D12YC11Y). Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage U0/U
0.6/1 kV (max. AC 0.7/1.2 kV · DC 0.9/1.8 kV)
AC test voltage
2.5 kV (5 min)
EMC screen construction
Tinned copper wire braid (TCWB) over PUR inner sheath / PETP foil, approx. 80–85 % optical coverage
Current rating basis
DIN VDE 0298-4 at 30 °C ambient in free air

Thermal

Max. conductor operating temperature
+90 °C
Max. short-circuit temperature (≤ 5 s)
+250 °C
Ambient temperature — flexing / mobile
-40 to +80 °C
Ambient temperature — fixed installation
-50 to +80 °C

Mechanical

Max. travel speed
Festoon up to 210 m/min · Drag chain up to 210 m/min · Reeling up to 60 m/min
Max. tensile load on conductor
15 N/mm²
Max. torsional stress
± 25 °/m
Min. bending radius
6 × D fixed · 6–8 × D flexing

Reference standards

Reference standards
DIN VDE 0250-1 (D12YC11Y-J/O) · IEC 60228 (VDE 0295 Class 5) · IEC 60502-1
Flame & halogen-free performance
Flame-retardant IEC 60332-1-2 · Halogen-free EN 60754
Oil, hydrolysis & water resistance
Oil-resistant EN 60811-404 / IEC 61892-4 D · Hydrolysis, alkali & solvent resistant PUR · Submersible up to 50 m

Sizes

Dimensions, weights & electrical data

18 multi-core EMC-screened PUR-C-HF power and control sizes (1.5 mm² to 50 mm²)

Dimensions & weights
Order designationCores × mm²AWG ≈OD min
mm		OD max
mm		Copper
kg/km		Weight ≈
kg/km		Min. bend R
mm		Max. pull
N		Enquiry
All sizes
1.5 mm² (4–18 cores)
PUR-C-HF-J 4G1.54 × 1.51610.812.01182327290
PUR-C-HF-J 5G1.55 × 1.51610.912.113225073110
PUR-C-HF-J 7G1.57 × 1.51610.912.119222073150
PUR-C-HF-J 12G1.512 × 1.51615.016.225036097270
PUR-C-HF-J 18G1.518 × 1.51615.016.234142097400
2.5 mm² (4–18 cores)
PUR-C-HF-J 4G2.54 × 2.51412.113.215724880150
PUR-C-HF-J 5G2.55 × 2.51412.814.019026884180
PUR-C-HF-J 12G2.512 × 2.51417.418.6370520112450
PUR-C-HF-J 18G2.518 × 2.51417.518.8621630113670
Power 4–50 mm²
PUR-C-HF-J 4G44 × 41213.614.722133089240
PUR-C-HF-J 5G45 × 41213.815.027734490300
PUR-C-HF-J 4G64 × 61015.116.330042698360
PUR-C-HF-J 4G104 × 10818.419.6454636118600
PUR-C-HF-J 4G164 × 16621.222.5694932136960
PUR-C-HF-J 5G165 × 16622.625.68641,1491541,200
PUR-C-HF-J 4G254 × 25424.526.21,0501,4001571,500
PUR-C-HF-J 4G354 × 35229.631.61,4441,8201902,100
PUR-C-HF-J 4G504 × 50135.137.62,1242,5102263,000
  • Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
  • For single-core screened power sizes (1×25 to 1×300 mm²) and individually screened control-pair variants, see the companion Festoonflex C-PUR-HF record.

Reel check

Will it fit your machine?

A first screen using datasheet values. Engineering confirms drum geometry, acceleration and tension with your quotation.

Check results

Drum core 220 mm is below 270 mmUse a larger drum core or a smaller cable size
150 m/min ≤ 210 m/minWithin the rated travel speed
Minimum bending radius
135 mm
Min. drum core diameter
≈ 270 mm
Cable weight on drum
55.9 kg
Copper content
41.6 kg
Indicative only: based on the datasheet outer diameter and 6 × OD bending radius. Current derating for wound layers per DIN VDE 0298-4 is assessed separately.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

  1. ConductorClass 5 stranding
  2. Spark test100 % in-line
  3. Lay-upCores, earth, fillers
  4. SheathingInner, braid / screen, outer
  5. Electrical testsAC voltage, resistance
  6. DimensionsOD, wall thickness
  7. Inspection documents & dispatchDrum & dispatch
Testing & inspectionTest value / referenceFrequency
Routine tests
AC voltage test2.5 kV, 5 minEvery length
Conductor resistanceIEC 60228 / DIN VDE 0295 Class 5Every length
Sample tests
Flame & halogen-free testIEC 60332-1-2 · EN 60754Per batch
EMC braid optical coverage≥ 80 % (approx. 85 %) tinned copper braid coverageType approval

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

0.6/1 kVCE · LVDRoHS · REACH

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX PUR-C-HF (D12YC11Y-J) 4G16 0.6/1 kV EMC HALOGEN-FREE · CE · [year] · [metre mark]
Standard packing
500 m on wooden drums or custom cut lengths
Sheath colour options
Black (standard), Yellow or Orange
HS code
8544.49

Technical documents

Downloads

PDFPUR-C-HF 0.6/1 kV EMC Screened Polyurethane Festoon & Drag-Chain Cable – technical datasheet18 sizes · construction, technical data, approvalsXLSXPUR-C-HF spec data (Excel)All 18 sizes with dimensions and data, for your BOM or quotation
Revision
2026-10-20
Updated
2026-10-20

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

Why does PUR-C-HF use a double PUR sheath with the tinned copper braid in between?
Placing the tinned copper braid screen (TCWB) between a halogen-free PUR inner sheath and outer sheath keeps the core bundle circular during tight 6–8 × D drag-chain and festoon bends, preventing braid wires from cutting into the thin polyester core insulation.
How does PUR-C-HF relate to Festoonflex C-PUR-HF?
Both cables share the same DIN VDE 0250-1 D12YC11Y-J/O construction (Class 5 copper, polyester HF core insulation, central textile element, PUR inner sheath, 80–85 % tinned copper braid, PUR outer sheath). PUR-C-HF covers the 4- to 18-core drag-chain and festoon range (with optional yellow/orange jackets), while Festoonflex C-PUR-HF additionally includes 1×25–1×300 mm² single-core power leads and screened twisted-pair control constructions.
What is the maximum travel speed and torsional limit of PUR-C-HF?
PUR-C-HF is rated for up to 200–240 m/min in crane festoons and drag chains, up to 60 m/min in horizontal drum reeling, 15 N/mm² conductor tensile load, and ±25 °/m torsional stress.
How should the tinned copper braid screen be grounded?
Terminate the tinned copper braid 360° using EMC metal cable glands at both the VFD cabinet and motor terminal box so high-frequency common-mode currents have a low-impedance return path.

Request a quote

Get an engineering quote for PUR-C-HF

Your selection and application details are copied into the enquiry form below.

01Selected sizes

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02Reel & motion

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03Message for our engineers

EMC Screened PUR Drag-Chain & Festoon Cable PUR-C-HF

Selected sizes:


Reel & motion:
- Reel type: 
- Drum core diameter (mm): 
- Cable length on drum (m): 
- Travel speed (m/min): 
- Max. acceleration: 
- Cycles per hour: 
- Length and quantity: 
- Ambient temperature: 
- Exposure (outdoor, water, oil, abrasion): 
- Destination country: 
- Equipment and operating conditions:
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