TBM gantry & advancing tunnel reel
Heavy-duty MV supply on tunnel boring machines and advancing gallery reels.
Product
DIN VDE 0250-813 (N)TSCGECECWÖU medium-voltage reeling cable (3.6/6 to 12/20 kV, 25–150 mm²) for tunnel boring machines (TBMs) and mining drums, combining 3GI3 EPR phase cores, individually screened control cores (EC) and an overall ÜL monitoring screen.
Application fit
Double-screened / extra-reinforced medium-voltage rubber reeling and trailing cable for TBM gantries, open-cast bucket-wheel excavators and mobile crushers.
Heavy-duty MV supply on tunnel boring machines and advancing gallery reels.
Cylindrical and monospiral MV reeling drums under combined tensile and torsional stress.
Open-pit trailing behind electric shovels, draglines and mobile crusher plants.
Long-travel rail-mounted stackers, reclaimers and ship loaders.
Heavy MV construction is not intended for high-speed vertical container spreader baskets.
Use 3GSLTÖ Spreader BasketConstruction
Three Class 5 tinned copper phase conductors insulated with Type 3GI3 EPR between semiconductive tape/rubber layers and individually screened with concentric copper wires (25/3E to 70/3E) are laid up around a semiconductive central filler on a polyester support together with three individually copper-screened 2.5 mm² control cores (EC), enclosed by an inner sheath, an overall concentric copper wire monitoring screen (ÜL), and either a red Type 5GM5 rubber outer sheath or a black halogen-free PUR outer sheath.
| # | Layer | Material & reference |
|---|---|---|
| 1 | Phase conductor | Finely stranded Class 5 tinned copper conductor (25 to 150 mm²)DIN VDE 0295 · EN 60228 |
| 2 | Inner semiconductive layer | Semiconductive tape over conductor plus extruded inner semiconductive rubber layerDIN VDE 0250-813 |
| 3 | Core insulation | EPR rubber compound Type 3GI3 (3.6/6 kV to 12/20 kV)DIN VDE 0207-20 |
| 4 | Outer semiconductive layer | Extruded outer semiconductive rubber field-control layerDIN VDE 0250-813 |
| 5 | Phase protective earth screen (CE) | Individual concentric copper wire screen over each phase core (25/3E to 70/3E)DIN VDE 0250-813 |
| 6 | Screened control cores (EC) | Three 2.5 mm² Class 5 tinned copper control cores (2.5ST) with individual copper wire screensDIN VDE 0250-813 |
| 7 | Central cradle filler | Semiconductive compound on a textile polyester central supportDIN VDE 0250-813 |
| 8 | Inner sheath | Polychloroprene rubber compound Type 5GM5 (or halogen-free compound on ZH variant)DIN VDE 0250-813 |
| 9 | Monitoring conductor (ÜL) | Concentric copper wire screen applied over the inner sheathDIN VDE 0250-813 |
| 10 | Outer sheath | Red heavy-duty rubber Type 5GM5 or black halogen-free polyurethane (ZH PUR, IEC/EN 60754-1/2)DIN VDE 0250-813 |
Type 5GM5 inner and red outer elastomer sheaths · Fixed −40 to +90 °C, flexed −25 to +90 °C · 3.6/6 to 12/20 kV
Halogen-free inner compound and black PUR outer sheath (IEC/EN 60754-1/2) · Fixed −50 to +90 °C, flexed −25 to +90 °C
Technical data
Sizes
Includes full multi-layer TBM drum current ratings (30 °C ambient) and power-factor 0.8 voltage drop.
| Designation (N)TSCGECECWÖU | Voltage kV | Phase mm² | Earth mm² | Cond. Ø mm | Min. OD mm | Max. OD mm | Max. pull N | Mass ≈ kg/km | Floor 30°C A | Air 30°C A | 1-Layer A | 2-Layer A | 3-Layer A | V-Drop PF 0.8 V/A·km | Enquiry |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 3.6/6 kV · 3×25 + 3×25/3E + 3×2.5ST + ÜL | 3.6/6 | 25 | 25/3E | 6.8 | 45.4 | 48.8 | 1,125 | 2,960 | 131 | 138 | 105 | 80 | 64 | 1.45 | |
| 3.6/6 kV · 3×35 + 3×25/3E + 3×2.5ST + ÜL | 3.6/6 | 35 | 25/3E | 7.8 | 46.9 | 50.4 | 1,575 | 3,340 | 162 | 170 | 130 | 99 | 79 | 1.06 | |
| 3.6/6 kV · 3×50 + 3×25/3E + 3×2.5ST + ÜL | 3.6/6 | 50 | 25/3E | 9.4 | 50.0 | 53.6 | 2,250 | 3,990 | 202 | 212 | 162 | 123 | 99 | 0.77 | |
| 3.6/6 kV · 3×70 + 3×35/3E + 3×2.5ST + ÜL | 3.6/6 | 70 | 35/3E | 11.2 | 55.6 | 59.4 | 3,150 | 5,180 | 250 | 263 | 200 | 153 | 123 | 0.56 | |
| 3.6/6 kV · 3×95 + 3×50/3E + 3×2.5ST + ÜL | 3.6/6 | 95 | 50/3E | 12.7 | 59.9 | 63.9 | 4,275 | 6,370 | 301 | 316 | 241 | 184 | 147 | 0.45 | |
| 3.6/6 kV · 3×120 + 3×70/3E + 3×2.5ST + ÜL | 3.6/6 | 120 | 70/3E | 14.4 | 64.0 | 68.4 | 5,400 | 7,730 | 352 | 370 | 282 | 215 | 172 | 0.36 | |
| 3.6/6 kV · 3×150 + 3×70/3E + 3×2.5ST + ÜL | 3.6/6 | 150 | 70/3E | 16.0 | 68.2 | 72.8 | 6,750 | 8,990 | 404 | 424 | 323 | 246 | 197 | 0.32 | |
| 6/10 kV · 3×25 + 3×25/3E + 3×2.5ST + ÜL | 6/10 | 25 | 25/3E | 6.8 | 45.4 | 49.4 | 1,125 | 3,000 | 131 | 138 | 105 | 80 | 64 | 1.45 | |
| 6/10 kV · 3×35 + 3×25/3E + 3×2.5ST + ÜL | 6/10 | 35 | 25/3E | 7.8 | 46.9 | 51.0 | 1,575 | 3,380 | 162 | 170 | 130 | 99 | 79 | 1.06 | |
| 6/10 kV · 3×50 + 3×25/3E + 3×2.5ST + ÜL | 6/10 | 50 | 25/3E | 9.4 | 50.0 | 54.2 | 2,250 | 4,030 | 202 | 212 | 162 | 123 | 99 | 0.77 | |
| 6/10 kV · 3×70 + 3×35/3E + 3×2.5ST + ÜL | 6/10 | 70 | 35/3E | 11.2 | 55.6 | 60.0 | 3,150 | 5,220 | 250 | 263 | 200 | 153 | 123 | 0.56 | |
| 6/10 kV · 3×95 + 3×50/3E + 3×2.5ST + ÜL | 6/10 | 95 | 50/3E | 12.7 | 59.9 | 64.5 | 4,275 | 6,410 | 301 | 316 | 241 | 184 | 147 | 0.45 | |
| 6/10 kV · 3×120 + 3×70/3E + 3×2.5ST + ÜL | 6/10 | 120 | 70/3E | 14.4 | 64.0 | 69.1 | 5,400 | 7,770 | 352 | 370 | 282 | 215 | 172 | 0.36 | |
| 6/10 kV · 3×150 + 3×70/3E + 3×2.5ST + ÜL | 6/10 | 150 | 70/3E | 16.0 | 68.2 | 73.5 | 6,750 | 9,030 | 404 | 424 | 323 | 246 | 197 | 0.32 | |
| 8.7/15 kV · 3×25 + 3×25/3E + 3×2.5ST + ÜL | 8.7/15 | 25 | 25/3E | 6.8 | 48.0 | 51.5 | 1,125 | 3,540 | 139 | 146 | 111 | 85 | 68 | 1.45 | |
| 8.7/15 kV · 3×35 + 3×25/3E + 3×2.5ST + ÜL | 8.7/15 | 35 | 25/3E | 7.8 | 49.5 | 53.1 | 1,575 | 3,930 | 172 | 181 | 138 | 105 | 84 | 1.06 | |
| 8.7/15 kV · 3×50 + 3×25/3E + 3×2.5ST + ÜL | 8.7/15 | 50 | 25/3E | 9.4 | 54.4 | 58.2 | 2,250 | 4,810 | 216 | 227 | 173 | 132 | 106 | 0.77 | |
| 8.7/15 kV · 3×70 + 3×35/3E + 3×2.5ST + ÜL | 8.7/15 | 70 | 35/3E | 11.2 | 58.2 | 62.2 | 3,150 | 5,880 | 265 | 278 | 212 | 162 | 130 | 0.56 | |
| 8.7/15 kV · 3×95 + 3×50/3E + 3×2.5ST + ÜL | 8.7/15 | 95 | 50/3E | 12.7 | 61.4 | 65.7 | 4,275 | 6,950 | 319 | 335 | 255 | 195 | 156 | 0.45 | |
| 8.7/15 kV · 3×150 + 3×70/3E + 3×2.5ST + ÜL | 8.7/15 | 150 | 70/3E | 16.0 | 70.6 | 75.3 | 6,750 | 9,620 | 428 | 449 | 342 | 261 | 209 | 0.32 | |
| 12/20 kV · 3×25 + 3×25/3E + 3×2.5ST + ÜL | 12/20 | 25 | 25/3E | 6.8 | 50.5 | 54.1 | 1,125 | 3,800 | 139 | 146 | 111 | 85 | 68 | 1.45 | |
| 12/20 kV · 3×35 + 3×25/3E + 3×2.5ST + ÜL | 12/20 | 35 | 25/3E | 7.8 | 52.3 | 56.0 | 1,575 | 4,190 | 172 | 181 | 138 | 105 | 84 | 1.06 | |
| 12/20 kV · 3×50 + 3×25/3E + 3×2.5ST + ÜL | 12/20 | 50 | 25/3E | 9.4 | 57.5 | 61.4 | 2,250 | 5,120 | 216 | 227 | 173 | 132 | 106 | 0.77 | |
| 12/20 kV · 3×70 + 3×35/3E + 3×2.5ST + ÜL | 12/20 | 70 | 35/3E | 11.2 | 61.0 | 65.3 | 3,150 | 6,200 | 265 | 278 | 212 | 162 | 130 | 0.56 | |
| 12/20 kV · 3×95 + 3×50/3E + 3×2.5ST + ÜL | 12/20 | 95 | 50/3E | 12.7 | 66.4 | 70.9 | 4,275 | 7,550 | 319 | 335 | 255 | 195 | 156 | 0.45 | |
| 12/20 kV · 3×150 + 3×70/3E + 3×2.5ST + ÜL | 12/20 | 150 | 70/3E | 16.0 | 73.2 | 78.0 | 6,750 | 10,050 | 428 | 449 | 342 | 261 | 209 | 0.32 |
| Designation (N)TSCGECECWÖU ZH | Voltage kV | Phase mm² | Earth mm² | Cond. Ø mm | Min. OD mm | Max. OD mm | Max. pull N | Mass ≈ kg/km | Floor 30°C A | 1-Layer A | 2-Layer A | 3-Layer A | V-Drop PF 0.8 V/A·km |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 3.6/6 kV · 3×25 + 3×25/3E + 3×2.5ST + ÜL | 3.6/6 | 25 | 25/3E | 6.8 | 45.4 | 48.8 | 1,125 | 2,960 | 131 | 105 | 80 | 64 | 1.45 |
| 3.6/6 kV · 3×35 + 3×25/3E + 3×2.5ST + ÜL | 3.6/6 | 35 | 25/3E | 7.8 | 46.9 | 50.4 | 1,575 | 3,340 | 162 | 130 | 99 | 79 | 1.06 |
| 3.6/6 kV · 3×50 + 3×25/3E + 3×2.5ST + ÜL | 3.6/6 | 50 | 25/3E | 9.4 | 50.0 | 53.6 | 2,250 | 3,990 | 202 | 162 | 123 | 99 | 0.77 |
| 3.6/6 kV · 3×70 + 3×35/3E + 3×2.5ST + ÜL | 3.6/6 | 70 | 35/3E | 11.2 | 55.6 | 59.4 | 3,150 | 5,180 | 250 | 200 | 153 | 123 | 0.56 |
| 3.6/6 kV · 3×95 + 3×50/3E + 3×2.5ST + ÜL | 3.6/6 | 95 | 50/3E | 12.7 | 59.9 | 63.9 | 4,275 | 6,370 | 301 | 241 | 184 | 147 | 0.45 |
| 3.6/6 kV · 3×120 + 3×70/3E + 3×2.5ST + ÜL | 3.6/6 | 120 | 70/3E | 14.4 | 64.0 | 68.4 | 5,400 | 7,730 | 352 | 282 | 215 | 172 | 0.36 |
| 6/10 kV · 3×25 + 3×25/3E + 3×2.5ST + ÜL | 6/10 | 25 | 25/3E | 6.8 | 45.4 | 49.4 | 1,125 | 3,000 | 131 | 105 | 80 | 64 | 1.45 |
| 6/10 kV · 3×35 + 3×25/3E + 3×2.5ST + ÜL | 6/10 | 35 | 25/3E | 7.8 | 46.9 | 51.0 | 1,575 | 3,380 | 162 | 130 | 99 | 79 | 1.06 |
| 6/10 kV · 3×50 + 3×25/3E + 3×2.5ST + ÜL | 6/10 | 50 | 25/3E | 9.4 | 50.0 | 54.2 | 2,250 | 4,030 | 202 | 162 | 123 | 99 | 0.77 |
| 6/10 kV · 3×70 + 3×35/3E + 3×2.5ST + ÜL | 6/10 | 70 | 35/3E | 11.2 | 55.6 | 60.0 | 3,150 | 5,220 | 250 | 200 | 153 | 123 | 0.56 |
| 6/10 kV · 3×95 + 3×50/3E + 3×2.5ST + ÜL | 6/10 | 95 | 50/3E | 12.7 | 59.9 | 64.5 | 4,275 | 6,410 | 301 | 241 | 184 | 147 | 0.45 |
| 6/10 kV · 3×120 + 3×70/3E + 3×2.5ST + ÜL | 6/10 | 120 | 70/3E | 14.4 | 64.0 | 69.1 | 5,400 | 7,770 | 352 | 282 | 215 | 172 | 0.36 |
| 8.7/15 kV · 3×25 + 3×25/3E + 3×2.5ST + ÜL | 8.7/15 | 25 | 25/3E | 6.8 | 48.0 | 51.5 | 1,125 | 3,540 | 139 | 111 | 85 | 68 | 1.45 |
| 8.7/15 kV · 3×35 + 3×25/3E + 3×2.5ST + ÜL | 8.7/15 | 35 | 25/3E | 7.8 | 49.5 | 53.1 | 1,575 | 3,930 | 172 | 138 | 105 | 84 | 1.06 |
| 8.7/15 kV · 3×50 + 3×25/3E + 3×2.5ST + ÜL | 8.7/15 | 50 | 25/3E | 9.4 | 54.4 | 58.2 | 2,250 | 4,810 | 216 | 173 | 132 | 106 | 0.77 |
| 8.7/15 kV · 3×70 + 3×35/3E + 3×2.5ST + ÜL | 8.7/15 | 70 | 35/3E | 11.2 | 58.2 | 62.2 | 3,150 | 5,880 | 265 | 212 | 162 | 130 | 0.56 |
| 8.7/15 kV · 3×95 + 3×50/3E + 3×2.5ST + ÜL | 8.7/15 | 95 | 50/3E | 12.7 | 61.4 | 65.7 | 4,275 | 6,950 | 319 | 255 | 195 | 156 | 0.45 |
| 12/20 kV · 3×25 + 3×25/3E + 3×2.5ST + ÜL | 12/20 | 25 | 25/3E | 6.8 | 50.5 | 54.1 | 1,125 | 3,800 | 139 | 111 | 85 | 68 | 1.45 |
| 12/20 kV · 3×35 + 3×25/3E + 3×2.5ST + ÜL | 12/20 | 35 | 25/3E | 7.8 | 52.3 | 56.0 | 1,575 | 4,190 | 172 | 138 | 105 | 84 | 1.06 |
| 12/20 kV · 3×50 + 3×25/3E + 3×2.5ST + ÜL | 12/20 | 50 | 25/3E | 9.4 | 57.5 | 61.4 | 2,250 | 5,120 | 216 | 173 | 132 | 106 | 0.77 |
| 12/20 kV · 3×70 + 3×35/3E + 3×2.5ST + ÜL | 12/20 | 70 | 35/3E | 11.2 | 61.0 | 65.3 | 3,150 | 6,200 | 265 | 212 | 162 | 130 | 0.56 |
| 12/20 kV · 3×95 + 3×50/3E + 3×2.5ST + ÜL | 12/20 | 95 | 50/3E | 12.7 | 66.4 | 70.9 | 4,275 | 7,550 | 319 | 255 | 195 | 156 | 0.45 |
Reel check
A first screen using datasheet values. Engineering confirms drum geometry, acceleration and tension with your quotation.
Quality & approvals
Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.
| Testing & inspection | Test value / reference | Frequency |
|---|---|---|
| Routine tests | ||
| Medium-voltage AC dielectric test (11 to 29 kV) | 11 kV (3.6/6 kV), 17 kV (6/10 kV), 24 kV (8.7/15 kV) or 29 kV (12/20 kV) AC applied to phase cores per DIN VDE 0250-813 | Every shipping drum |
| Phase, CE screen, EC control screen & ÜL continuity | DC resistance and screen isolation verified on all phase cores, 3×2.5ST screened control cores and overall ÜL monitor | Every shipping drum |
| Sample tests | ||
| Flame retardancy & halogen-free sheath verification | IEC/EN 60332-1-2 vertical flame test on all builds; IEC/EN 60754-1/2 zero-halogen gas test on ZH PUR series | Production batch |
Marking & supply
Sheath marking
Technical documents
FAQ
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