Mining trailing & reeling cablesICEA S-75-381 / NEMA WC 58600–2,000 VMSHA Flame

Type W 2 kV Portable Mining & Industrial Power CableRound 3C/4C (2 kV) and Flat 2C/4C (600–2000 V) EPR/CPE portable power cables

Heavy-duty unshielded portable power cable to ICEA S-75-381 / NEMA WC 58 with rope-lay flexible copper conductors, 90 °C EPR insulation and thermoset CPE jacket for shuttle cars, drills, pumps and mobile industrial power.

Outdoor & humid
Oil-resistant
Flame-retardant
Water-resistant
Order designation
Type W Round · 4 × 2 AWG
Nominal OD
37.6 mm
Nominal OD (in)
1.48 in
Mass ≈
2,679 kg/km
Ampacity (40 °C)
122 A
Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum
Rated voltage
2,000 V
Round 2 kV · Flat 600–2,000 V
Configurations
2C, 3C, 4C
Round 3C/4C & Flat 2C/4C
Size range
8–4/0 AWG
133 to 532 strands
Max. conductor T
+90 °C
Dry & wet · 130 °C overload
Min. operating T
−40 °C
Cold-bend & impact rated
Min. bend radius
6 × OD
≤ 2 in OD; 8 × OD above

Typical values for this cable type, based on ICEA S-75-381 / NEMA WC 58 — confirmed in the datasheet and quotation for your order.

Application fit

Is Type W right for your machine?

Type W serves portable power feeders and trailing leads where an unshielded cable without an integral ground-check pilot is permitted by the mine or plant protection scheme.

Trailing & towing

Suitable

Primary duty for drills, pumps, shuttle cars (DC flat 2C) and portable power distribution.

Motorised monospiral reel

With conditions

Suitable for low-speed take-up reels on shuttle cars and mobile machines when tension and bend radius are controlled.

Type G-GC with ground-check

Cylindrical / multi-layer drum

With conditions

Multi-layer winding on cable reels requires ampacity derating for reduced heat dissipation.

Ask engineering

Festoon & line chain

With conditions

Round and flat constructions can run on heavy-duty loops where trolley saddle radius exceeds 6 × OD.

SOOW / SJOOW portable cord

Immersion & wet locations

Suitable

90 °C EPR insulation and thermoset CPE jacket are rated for wet locations and mine dewatering pump service.

Free-hanging vertical run

Not suitable

Flexible unarmoured trailing construction — do not suspend in deep vertical mine shafts without support.

Use BS 6708 Type 20/21 Armoured
Typical machinesUnderground shuttle carsSurface & underground drillsMine dewatering pumpsMobile generators & load banksPort & shipyard shore powerHeavy industrial maintenance

Construction

Layer by layer

Shown: Round 4-conductor 2 kV construction. Flat 2C and 4C constructions lay the insulated conductors parallel side-by-side under a reinforced rectangular CPE jacket.

123456
Schematic, not to scale — generated from the layer data
#LayerMaterial & reference
1Phase / circuit conductorsRope-lay stranded annealed copper (tinned or bare)ASTM B172 / ASTM B33
2Separator tapePolyester or paper separator tape over conductorEase of stripping
3Insulation90 °C EPR (ethylene propylene rubber) thermoset elastomerICEA S-75-381 Part 3
4Core assembly & fillersCabled round (3C, 4C) or laid parallel flat (2C, 4C) with elastomeric fillersICEA S-75-381
5Reinforcing binderOpen-weave synthetic reinforcing cord / tape binderAnti-tear & torsion reinforcement
6Outer jacketHeavy-duty thermoset CPE (chlorinated polyethylene), black or luminousICEA S-75-381 / MSHA

Round 3C · 2 kV

8 AWG to 4/0 AWG — circular profile for 3-phase portable power or single-phase + ground

Round 4C · 2 kV (Std. & Luminous)

8 AWG to 4/0 AWG — 3 phases + ground in black CPE or high-visibility luminous CPE

Flat 2C & 4C · 600–2000 V

Parallel low-profile section for underground mining shuttle cars and flat reel guides

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on ICEA S-75-381 / NEMA WC 58. Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage
2,000 V (Round 3C/4C); 600–2,000 V (Flat 2C/4C)
Ampacity basis
90 °C conductor, 40 °C ambient in free air
Shielding
Unshielded (non-shielded portable power construction)
Ground-check conductor
None (specify Type G-GC where pilot monitoring is required)

Thermal

Max. continuous conductor temp.
+90 °C (dry / wet)
Min. operating temperature
−40 °C
Emergency overload temperature
+130 °C
Short-circuit temperature
+250 °C

Mechanical

Min. bending radius
6 × OD (≤ 2.0 in / 50.8 mm OD); 8 × OD (> 2.0 in OD)
Conductor stranding
Rope-lay stranded annealed copper (133 to 532 strands)
Reinforcement
Two-layer heavy-duty CPE jacket with integral reinforcement
Cable profiles
Round (3C, 4C) and Parallel Flat (2C, 4C)

Resistance

Flame retardance
MSHA 30 CFR Part 7 flame test; FT4 vertical flame
Oil & chemicals
Oil, grease, acid, alkali and solvent resistant CPE jacket
Water & moisture
90 °C wet/dry rating; suitable for wet locations and immersion
Sunlight & weather
UV-stabilised black CPE sheath (luminous option on Round 4C)

Reference standards

Construction standard
ICEA S-75-381 / NEMA WC 58
Conductor standard
ASTM B172 / ASTM B33 (tinned or bare flexible copper)
Flame test
MSHA 30 CFR Part 7; CSA C22.2 No. 96 FT4 (flat)

Identification

Core identification
2C: Black, White · 3C: Black, White, Red · 4C: Black, White, Red, Green (or Orange)
Outer jacket colour
Black (standard); Luminous high-visibility option on Round 4C
Insulation compound
90 °C EPR (ethylene propylene rubber)
Jacket compound
Heavy-duty thermoset CPE (chlorinated polyethylene)

Sizes

34 sizes across Round (3C, 4C) and Flat (2C, 4C) configurations

Switch between Round 2 kV and Flat 600–2,000 V tables. Metric conversions for Round 3C/4C derived from published inch and lb/kft data.

Round 3C & 4C · 2 kV
Configuration · sizeStrands
count
Insulation
mils
Insulation
mm
Nominal OD
in
Nominal OD
mm
Weight ≈
lb/kft
Mass ≈
kg/km
Ampacity
A (40 °C)
Enquiry
Round 3C · 2,000 V · CPE
Type W Round · 3 × 8 AWG133601.520.9123.155081859
Type W Round · 3 × 6 AWG133601.521.0125.77301,08679
Type W Round · 3 × 4 AWG259601.521.1729.71,0201,518104
Type W Round · 3 × 2 AWG259601.521.3434.01,4302,128138
Type W Round · 3 × 1 AWG259802.031.5138.41,8002,679161
Type W Round · 3 × 1/0 AWG266802.031.6541.92,1403,185186
Type W Round · 3 × 2/0 AWG323802.031.7544.42,5803,839215
Type W Round · 3 × 3/0 AWG418802.031.8948.02,9224,348249
Type W Round · 3 × 4/0 AWG532802.032.0451.83,8005,655287
Round 4C · 2,000 V · CPE (Std. & Luminous)
Type W Round · 4 × 8 AWG133601.520.9925.167099754
Type W Round · 4 × 6 AWG133601.521.1027.98901,32472
Type W Round · 4 × 4 AWG259601.521.2732.31,2501,86093
Type W Round · 4 × 2 AWG259601.521.4837.61,8002,679122
Type W Round · 4 × 1 AWG259802.031.6842.72,2703,378143
Type W Round · 4 × 1/0 AWG266802.031.7945.52,6803,988165
Type W Round · 4 × 2/0 AWG323802.031.9349.03,2004,762192
Type W Round · 4 × 3/0 AWG418802.032.0752.63,6275,398221
Type W Round · 4 × 4/0 AWG532802.032.2657.44,6506,920255
  • Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
  • Ampacity based on 90 °C conductor temperature at 40 °C ambient in free air per ICEA S-75-381.
  • Round 4C dimensions apply to both standard black CPE and the luminous CPE option.

Reel check

Will it fit your machine?

A first screen using datasheet values. Engineering confirms drum geometry, acceleration and tension with your quotation.

Check results

Enter your drum core diameterMinimum for this size is about 452 mm
Minimum bending radius
226 mm
Min. drum core diameter
≈ 452 mm
Cable weight on drum
267.9 kg
Outer diameter
37.6 mm
Indicative only: based on the datasheet outer diameter and 6 × OD bending radius. Current derating for wound layers per DIN VDE 0298-4 is assessed separately.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

  1. ConductorClass 5 stranding
  2. Spark test100 % in-line
  3. Lay-upCores, earth, fillers
  4. SheathingInner, braid / screen, outer
  5. Electrical testsAC voltage, resistance
  6. DimensionsOD, wall thickness
  7. Inspection documents & dispatchDrum & dispatch
Testing & inspectionTest value / referenceFrequency
Routine tests
In-line spark test of insulated cores100 % high-voltage AC electrode test prior to cablingEvery core
Conductor DC resistance & high-voltage AC testPer ICEA S-75-381 Part 3 for 2,000 V ratingEvery shipping length
Sample tests
Vertical flame resistance testSelf-extinguishing per MSHA 30 CFR Part 7 / CSA FT4Production batch
Laser diameter & minimum wall thickness checkConcentricity and nominal OD/H×W tolerance checkEvery drum

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

ICEA S-75-381 / NEMA WC 58CE · LVDRoHS · REACH

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX · TYPE W · 2000V · 90C · [cores × size AWG] · EPR/CPE · ICEA S-75-381
Delivery form
Export seaworthy fumigated wooden reels matched to cable bend radius
Lengths
Custom cut-to-length reels per circuit schedule
Certificate
EN 10204 3.1 inspection certificate with every shipment
Quote response
Engineering specification and quote within 2 business hours

Technical documents

Downloads

Revision
2026-10-20
Updated
2026-10-20

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

When should I choose Type W instead of Type G-GC?
Choose Type W when the circuit does not require separate interstitial ground and ground-check pilot conductors—for example, DC shuttle cars (Flat 2C), single-phase portable loads, or 3-phase circuits where one insulated core in a 4C cable serves as the equipment ground without pilot continuity monitoring. Choose Type G-GC whenever continuous ground-check monitoring is mandatory.
Can Flat Type W and Round Type W be interchanged in the same cable guides?
No. Flat 2C and 4C cables have rectangular H × W cross-sections designed to bend across the flat plane on shuttle-car reels and flat sheaves, whereas Round 3C and 4C cables bend omnidirectionally and fit circular glands and roller guides. Always match the cable profile to the machine's entry hardware and guide geometry.
What does the luminous option on Round 4C Type W provide?
The luminous jacket option uses a high-visibility CPE compound on the Round 4C 2 kV construction so crews can spot trailing leads more easily in dark underground headings or night-shift surface operations. It is strictly a visual aid and does not alter the cable's electrical rating or fault protection.
Does a 4-conductor Type W cable automatically assign one core as ground?
A 4C Type W cable provides four full-sized insulated conductors (typically Black, White, Red, and Green or Orange). While the fourth core is commonly terminated as the equipment grounding conductor on 3-phase machines, the circuit schedule and connector pinout must explicitly define each conductor's function.
What minimum bending radius applies to Type W portable power cables?
Per ICEA S-75-381 Part 6 Table 6-1, unshielded portable power cables up to 2.00 in (50.8 mm) overall diameter require a minimum bending radius of 6 × OD, while sizes above 2.00 in OD require 8 × OD. For flat cables, apply the bending factor to the minor dimension (height/thickness).

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01Selected sizes

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03Message for our engineers

Type W 2 kV Portable Power Cable

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Reel & motion:
- Reel type: 
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- Travel speed (m/min): 
- Max. acceleration: 
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- Exposure (outdoor, water, oil, abrasion): 
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