Low-voltage polyurethane (PUR) reeling cables0.6/1 kV12YRDT11YHHalogen-Free PUR

RP / RP-D Halogen-Free PUR Reeling Cable (0.6/1 kV)Compact halogen-free double-PUR reeling cable (12YRDT11YH) for reels up to 80 m/min

Compact 0.6/1 kV halogen-free PUR reeling cable (12YRDT11Y / 12YRDT11YH) with Class 5/6 plain copper cores, thin-wall 12Y/XLPE insulation, and double PUR sheath with anti-torsion braid across 25 RP power/control and 4 RP-D data/PROFINET sizes.

Anti-torsion braid
Oil-resistant
Flame-retardant
Ozone, UV & moisture
Order designation
RP 4 G 16
Outer Ø max
23.8 mm
Weight ≈
935 kg/km
Permitted pull
960 N
Reel R min (8×D)
190 mm
Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum
Rated voltage
0.6/1 kV
0.6/1 kV (0.3/0.5 kV signal)
Reeling speed
80 m/min
horiz. (> 80 m/min on request)
Min. bend radius
8 × D
8 × D reeling (6 × D on req.)
Flexing temp.
−20…+70 °C
fixed −30…+70 °C · cond. +90 °C
Tensile rating
15 N/mm²
150–8,325 N across 29 sizes
Configurations
29 configs
25 RP power/ctrl + 4 RP-D hybrid

Typical values for this cable type — confirmed in the datasheet and quotation for your order.

Application fit

Is RP / RP-D 12YRDT11YH right for your machine?

RP and RP-D are compact, lightweight halogen-free polyurethane reeling cables designed for random-winding and monospiral spring or motorized reels up to 80 m/min with end-feed arrangements, industrial handling systems, and small-to-medium hoisting gear.

Motorised monospiral reel

Suitable

Primary duty on spring and motorized monospiral reels up to 80 m/min (> 80 m/min on request) with end feed.

Cylindrical / multi-layer drum

Suitable

Well suited to random-winding and cylindrical drums thanks to thin-wall 12Y insulation and small outer diameter.

Vertical / spreader reel

With conditions

Suitable for small-to-medium hoisting heights; for heavy vertical spreader reeling up to 200 m/min select TRA-RF.

TRA-RF Vertical Reeling PUR Cable

Festoon & line chain

Suitable

Guide pulley routing requires ≥ 8 × D bend radius and ≥ 20 × D between reverse (S-curve) direction changes.

Typical machinesIndustrial Cranes & HoistsAutomated Handling SystemsIntralogistics & Transfer CarsIndoor/Outdoor Halogen-Free Plant

Construction

Layer by layer

Shown: RP / RP-D (12YRDT11Y / 12YRDT11YH) compact reeling construction with Class 5/6 bare copper conductors, thin-wall polyester/XLPE core insulation, screened C or PROFINET data elements in RP-D, PUR inner sheath, embedded anti-torsion braid, and yellow or black halogen-free PUR outer sheath.

123456
Schematic, not to scale — generated from the layer data
#LayerMaterial & reference
1Flexible plain copper conductorPlain electrolytic copper, finely stranded Class 5 or extra-fine Class 6 per DIN VDE 0295 / IEC 60228Short length of lay in maximum 3 concentric layers for high flexing resilience
2Thin-wall core insulation (12Y / XLPE)Polyester elastomer compound (12Y) or XLPE/PE with optimized wall thicknessDIN VDE 0293-308 colour code; > 7 cores white with black numbers + green/yellow earth
3Screened control or PROFINET element (RP-D)Copper-screened (4 × 1.5)C or (4 × 2.5)C control bundle, or 2 × (2 × AWG22) PN PROFINET data elementIntegrates EMI-shielded bus/Ethernet or auxiliary control cores into the RP-D composite series
4Inner sheath (11Y)Special halogen-free polyurethane (PUR, 11Y) inner compoundStabilizes the short-lay core bundle into a compact circular cross-section
5Embedded anti-torsion reinforcement (RDT)High-strength anti-twist textile braid embedded between inner and outer PUR layersPrevents corkscrewing on random-winding and monospiral reels
6Outer sheath (11YH)Highly abrasion-, tear- and oil-resistant halogen-free polyurethane (PUR), yellow or blackHalogen-free · UV, ozone, oil & moisture resistant · low flammability per IEC 60332-1

RP Control & Power · 0.6/1 kV (25 sizes)

7 × 1.5 to 36 × 2.5 mm² control cables and 4 G 4 to 3 × 185 + 3 G 35 mm² power cables with compact thin-wall 12Y insulation and double PUR jacket

RP-D Control + Screened Data / PROFINET / Power · 0.6/1 kV (4 sizes)

26 G 2.5 + (4 × 1.5)C, 26 G 2.5 + (4 × 2.5)C, 26 G 2.5 + 2 × (2 × AWG22) PN PROFINET, and 4 G 25 + 2 × 4 × 2.5 power+control

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type. Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage U0/U
0.6/1 kV (0.3/0.5 kV for special design code 12YRDT11YH)
Max. operating voltage AC
0.7/1.2 kV
Max. operating voltage DC
0.9/1.8 kV
AC test voltage
3.5 kV AC (power cores) / 2.5 kV AC (control cores)
Current rating (DIN VDE 0298-4)
Per DIN VDE 0298-4 at 30 °C ambient (reel layer factors: 0.80 for 1 layer, 0.61 for 2 layers, 0.49 for 3 layers)

Thermal

Temperature, flexing
−20 °C to +70 °C (overview text notes up to +80 °C; consult below −25 °C)
Temperature, fixed installation
−30 °C to +70 °C (overview text notes up to +80 °C)
Max. conductor temperature
+90 °C
Short-circuit temperature
+250 °C

Mechanical

Max. travel speed
Up to 80 m/min horizontal (> 80 m/min on request)
Max. tensile load (dynamic)
15 N/mm² (150–8,325 N across 29 sizes)
Min. bending radius
8 × D continuous reeling (6 × D on request) · 6 × D fixed installation
S-bend distance
≥ 20 × D minimum distance between two changes of bending direction

Resistance

Halogen-free & silicone-free
Halogen-free polyurethane (11YH) inner and outer sheaths; LBS-free / silicone-free
Oil, UV & ozone resistance
Oil, ozone, UV, humidity and moisture resistant
Flame retardance
Low flammability per IEC 60332-1-2

Reference standards

Design codes
Design codes 12YRDT11Y / 12YRDT11YH (TPE-E/XLPE core insulation, double PUR sheath with anti-torsion braid)
Conductor standard
Plain copper, finely stranded Class 5 or extra-fine Class 6 per DIN VDE 0295 / IEC 60228
Core identification
DIN VDE 0293-308 (> 7 conductors white with black numbers + green/yellow earth)

Sizes

29 configurations (RP Control, RP Power & RP-D Screened Data / PROFINET)

Filter by RP 1.5–2.5 mm² control cables (12 sizes), RP 4–185 mm² power cables (13 sizes), or RP-D composite control + screened data / PROFINET / power cables (4 sizes). Reeling bend radius r_reel = 8 × D_max.

Dimensions & mechanical loads
DesignationCores × mm²Outer Ø minOuter Ø maxCu numberWeight ≈Permitted pullReel R min (8×D)Enquiry
RP Control Cable (1.5 – 2.5 mm²)
RP 7 × 1.57 × 1.511.513.2105245158106
RP 12 × 1.512 × 1.516.518.5180337270148
RP 18 × 1.518 × 1.516.518.6270525405149
RP 24 × 1.524 × 1.51921.5360660540172
RP 36 × 1.536 × 1.52729.5540950810236
RP 4 G 2.54 G 2.511.41210020515096
RP 5 G 2.55 G 2.512.413122260188104
RP 7 × 2.57 × 2.512.514.8176320263118
RP 12 × 2.512 × 2.518.520.5332530450164
RP 18 × 2.518 × 2.51921.5454725675172
RP 24 × 2.524 × 2.522.524.9656990900199
RP 36 × 2.536 × 2.525.528.39001,4101,350226
RP Power Cable (4 – 185 mm²)
RP 4 G 44 G 411.312.8160270240102
RP 4 G 64 G 614.716.9240405360135
RP 4 G 104 G 1016.819.8400630600158
RP 4 G 164 G 162023.8640935960190
RP 4 G 254 G 252627.91,0001,4831,500223
RP 3 × 25 + 3 G 63 × 25 + 3 G 623.525.58931,2401,125204
RP 3 × 35 + 3 G 63 × 35 + 3 G 62729.51,1811,6401,575236
RP 3 × 50 + 3 G 103 × 50 + 3 G 103032.51,7282,2402,250260
RP 3 × 70 + 3 G 163 × 70 + 3 G 163537.52,4773,1003,150300
RP 3 × 95 + 3 G 163 × 95 + 3 G 1639423,1973,8904,275336
RP 3 × 120 + 3 G 253 × 120 + 3 G 2544474,1765,0805,400376
RP 3 × 150 + 3 G 253 × 150 + 3 G 2549535,0406,1606,750424
RP 3 × 185 + 3 G 353 × 185 + 3 G 3554.5596,0487,6808,325472
RP-D Composite Data / PROFINET / Power
RP-D 26 G 2.5 + (4 × 1.5) C26 G 2.5 + (4 × 1.5) C24.527683933975216
RP-D 26 G 2.5 + (4 × 2.5) C26 G 2.5 + (4 × 2.5) C24.5277201,0121,270216
RP-D 26 G 2.5 + 2 × (2 × AWG22) PN26 G 2.5 + 2 × (2 × AWG22) PN24.5276631,060975216
RP-D 4 G 25 + 2 × 4 × 2.54 G 25 + 2 × 4 × 2.531331,1521,5901,500264
  • Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
  • All 29 configurations verified against the reference reeling cable catalog.
  • In RP-D configurations, '(4 × 1.5)C' and '(4 × 2.5)C' denote copper-screened 4-core bundles, and '2 × (2 × AWG22) PN' denotes two screened PROFINET data pairs.
  • Permitted dynamic tensile load is calculated at 15 N/mm² of active copper cross-section (up to 8,325 N on 3 × 185 + 3 G 35).

Reel check

Will it fit your machine?

A first screen using datasheet values. Engineering confirms drum geometry, acceleration and tension with your quotation.

Check results

Drum core 400 mm ≥ 380 mmBending radius OK (8 × OD 23.8 mm)
60 m/min ≤ 80 m/minWithin the rated travel speed
Minimum bending radius
190 mm
Min. drum core diameter
≈ 380 mm
Cable weight on drum
74.8 kg
Copper content
51.2 kg
Indicative only: based on the datasheet outer diameter and 8 × OD bending radius. Current derating for wound layers per DIN VDE 0298-4 is assessed separately.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

  1. ConductorClass 5 stranding
  2. Spark test100 % in-line
  3. Lay-upCores, earth, fillers
  4. SheathingInner, braid / screen, outer
  5. Electrical testsAC voltage, resistance
  6. DimensionsOD, wall thickness
  7. Inspection documents & dispatchDrum & dispatch
Testing & inspectionTest value / referenceFrequency
Routine tests
AC dielectric voltage test3.5 kV AC (power cores) / 2.5 kV AC (control cores)Every manufactured length
Sample tests
Vertical flame propagationSelf-extinguishing per IEC 60332-1-2Type qualification
Halogen-free & oil-resistant PUR jacketHalogen-free 11YH polyurethane outer sheath resistant to oil, ozone, and UVType qualification

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

0.6/1 kVCE · LVDRoHS · REACH

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX RP / RP-D 12YRDT11YH [configuration] 0.6/1 kV · [year] · [metre mark]
Delivery form
Custom reel cut lengths or bulk drums (yellow or black PUR outer jacket)
Minimum order
300–500 m on marked non-stock sizes; standard control and power sizes from stock
Customs HS code
8544.49

Technical documents

Downloads

Revision
2026-10-20
Updated
2026-10-20

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

What do the design codes 12YRDT11Y and 12YRDT11YH mean on RP / RP-D cables?
In the German thermoplastic cable designation system, '12Y' denotes thin-wall polyester elastomer (TPE-E) core insulation, 'RDT' indicates a round reeling cable with an embedded anti-torsion braid, '11Y' specifies polyurethane (PUR) inner and outer sheaths, and 'H' confirms a halogen-free outer jacket formulation.
Why is RP / RP-D significantly smaller and lighter than rubber (N)SHTOEU-J reeling cables?
RP / RP-D uses high-dielectric-strength thin-wall polyester/XLPE core insulation and a high-modulus polyurethane double sheath instead of thick EPR/PCP rubber walls. For example, RP 4 G 16 has a maximum outer diameter of 23.8 mm and weighs 935 kg/km, compared with 27.6 mm and 1,310 kg/km for RG 4 G 16.
What data and fieldbus elements are integrated into the RP-D series?
The RP-D series provides four composite constructions: 26 G 2.5 + (4 × 1.5)C and 26 G 2.5 + (4 × 2.5)C with copper-braid-screened 4-core auxiliary control groups, 26 G 2.5 + 2 × (2 × AWG22) PN with two screened PROFINET industrial Ethernet pairs, and 4 G 25 + 2 × 4 × 2.5 combining 25 mm² power with 8 control cores.
When should I step up from RP / RP-D to RXP / RXP-D or TRA?
RP / RP-D is optimized for cost-effective random-winding and monospiral reels up to 80 m/min with end feed and 15 N/mm² tensile load. For center-feed reels with S-curve deflection rollers, cold environments down to −40 °C, 25 N/mm² tensile load, and speeds up to 180 m/min, select RXP / RXP-D; for portal cranes up to 200 m/min and 30 N/mm², select TRA.

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PUR Reeling Cable with Data Cores – RP / RP-D

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