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Product

Flat festoon cablesDIN EN 50214300/500 VIntegrated Support Elements

KYFLTFCY Self-Supporting Flat EMC PVC Festoon CableFlat EMC-screened PVC crane & hoist cable with integrated suspension elements (up to 80 m)

Self-supporting cold-flexible PVC flat festoon and hoist control cable (KYFLTFCY / KYFLTCY / H05VVD3H6-F) featuring integrated steel or textile suspension elements, 70–80 % copper EMC braid screening and black oil-resistant PVC sheath.

Low-EMC design

Flame-retardant

Oil-resistant

Ozone, UV & moisture

Cores × cross-section

Versions

Order designation: KYFLTFCY 28G1
Height max: 11.0 mm
Width max: 71.0 mm
Weight ≈: 1,180 kg/km
Max. drop: 50 m

Check against my drum All sizes (11)

Request a quote Datasheet WhatsApp

Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum

Rated voltage: 300/500 V
Suspension drop: 35–80 m
Bending radius: 10 × H
Flexing temp.: -25 to +70 °C
Max. conductor: +70 °C
Compliance: DIN EN 50214

Typical values for this cable type, based on DIN EN 50214 / VDE 0281-403 — confirmed in the datasheet and quotation for your order.

Application fit

Is KYFLTFCY right for your machine?

Screened flat PVC elevator/crane travelling and pendant cable with integrated steel suspension elements for high-drop hoists, lifts and crane pendants.

Self-supporting pendant & push-button drop

Suitable

Integrated steel suspension ropes support long vertical crane pendant and control drops.

Construction hoist & mast-guided loop

Suitable

Travelling loop on industrial elevators, storage/retrieval lifts and hoist shafts.

Festoon & line chain

Suitable

Flat profile stacks cleanly on overhead crane festoon saddles with full EMC screening.

Motorised monospiral reel

Not suitable

Flat cable with steel support ropes is not designed for round monospiral crane drums.

Use (N)SHTÖU Reeling

Trailing & towing

Not suitable

PVC flat jacket is not intended for floor dragging or mobile mining equipment.

Use NGFLCGÖU Rubber Flat

Typical machinesDeep-drop crane & hoist pendantsHigh-bay automated storage & retrieval (AS/RS)Container crane spreader & trolley loopsIndustrial elevators & vertical liftsMoving camera & telemetry gantriesMachine tool & transfer bridges

Construction

Layer by layer

Shown: KYFLTFCY 28G1 —bundled Class 5 bare copper cores with PVC insulation, 70–80 % copper braid EMC screening, integrated lateral suspension elements and a black PVC flat outer sheath.

Schematic, not to scale — generated from the layer data

#	Layer	Material & reference
1	Conductor	Bare copper strand, flexible Class 5 / Class 6IEC 60228 / DIN VDE 0295
2	Core insulation	Cold-flexible PVC compound TI2DIN VDE 0207-4 · Numbered cores + GN/YE or 5-/20-/28-wire special colour code
3	EMC copper screen	Bare or tinned copper braid or lapped wire shield over cores or bundles (approx. 70–80 % coverage)Electromagnetic interference protection for hoist & encoder signals
4	Suspension elements	Two integrated lateral steel wire ropes or high-tenacity aramid/textile support elements embedded in the flat profileCarries hanging cable weight up to 35–80 m drop without stressing copper cores
5	Flat core & bundle lay-up	Screened cores/bundles and lateral support elements arranged parallel in one planeSingle-plane bending geometry
6	Outer sheath	Cold-flexible, oil-resistant and flame-retardant PVC compound TM2, black (RAL 9005)IEC 60332-1-2 · LABS- & silicone-free

KYFLTFCY / KYFLTCY (EMC)

Copper-screened cores/bundles + integrated lateral suspension elements

KYFLTFY (hybrid)

Unscreened control cores + individually screened data pairs + support elements

H05VVD3H6-F / KYFLTY

Unscreened flat PVC cable with lateral steel/textile suspension elements

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on DIN EN 50214 / VDE 0281-403. Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage U0/U: 300 V (0.5 mm²) · 300/500 V (≥ 0.75 mm²)
AC test voltage: 1.2 kV (0.5 mm²) · 2.0 kV (≥ 0.75 mm²)
EMC screening: Bare or tinned copper braid or lapped wire screen over cores/bundles, approx. 70–80 % coverage
Conductor resistance at 20 °C: IEC 60228 / DIN VDE 0295 Class 5/6 bare copper

Thermal

Max. conductor operating temperature: +70 °C
Ambient temperature — flexing / mobile: -25 to +60 °C (+70 °C conductor)
Ambient temperature — fixed installation: -40 to +70 °C

Mechanical

Integrated suspension elements: Parallel lateral steel wire ropes or high-tenacity aramid/textile support cords molded into the outer edges
Max. free suspension height: 35 m to 80 m (model dependent: 35 m KYFLTCY, 50 m KYFLTFY 28G1, 75 m H05VVD3H6-F, 80 m KYFLTY)
Max. travel speed: 1.6 m/s (96 m/min) festoon · up to 6.0 m/s in guided lift shafts
Min. bending radius — flexing in flat plane: 10 × cable height H

Reference standards

Reference standards: DIN EN 50214 (H05VVD3H6-F / H07VVD3H6-F) · DIN VDE 0281-403 · DIN VDE 0250
Flame retardancy: IEC 60332-1-2 (self-extinguishing and flame-retardant)
Oil & surface properties: Extensively oil-resistant PVC sheath; LABS-free and silicone-free; RoHS & CE compliant

Sizes

Dimensions, weights & suspension heights

11 self-supporting KYFLTFCY, KYFLTCY, KYFLTFY and H05VVD3H6-F flat PVC sizes with integrated support elements

Dimensions & weights
Order designation	Cores × mm²	AWG ≈	Height max mm	Width max mm	Copper kg/km	Weight ≈ kg/km	Min. bend R mm	Max. drop m
All sizes
EMC screened (KYFLTFCY / KYFLTCY)
KYFLTCY 20G0.5 Bd	20 × 0.5 Bd	20	7.6	36.5	175	439	76	35
KYFLTCY-JB 5×4G0.5	5 × 4 × 0.5	20	8.0	40.0	175	450	80	35
KYFLTCY 8G1 BD	8 × 1 BD	18	8.5	32.0	162	467	85	50
KYFLTFCY 28G1	28 × 1	18	11.0	71.0	462	1,180	110	50
KYFLTFY 28G1+2×(0.5)C	28G1 + 2×(0.5)C	18	11.2	72.4	307	1,150	112	50
KYFLTCY 30G1 BD	30 × 1 BD	18	11.5	74.0	445	1,084	115	50
Hybrid lift (0.75 + 0.34 mm²)
KYFLTFCY 28G0.75+4×(2×0.34)C	28G0.75 + 4×(2×0.34)ST	19	5.0	90.0	227	760	50	45
Unscreened support (H05VVD3H6-F / KYFLTY)
H05VVD3H6-F 24G1	24 × 1	18	5.0	77.0	230	800	50	75
KYFLTY 6×5G1	6 × 5 × 1	18	10.6	70.0	288	960	106	80
Power 2.5–16 mm²
KYFLTCY 6G2.5	6 × 2.5	14	7.4	32.0	270	410	74	50
KYFLTCY 4G16 BD	4 × 16 BD	6	14.0	46.0	720	1,280	140	50

Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
Max. drop (m) indicates the maximum permissible free hanging height supported by the integrated steel/textile strain-relief members.
Minimum dynamic bending radius is 10 × cable height H in the flat bending plane.

Electrical & conductor data
Cross-section mm²	AWG ≈	Stranding IEC 60228	Max. conductor resistance 20 °C, Ω/km	Current rating in air 30 °C, A	Short-circuit 1 s kA	Used in
0.34	22	Class 5	54.4	6	0.04	4×(2×0.34)ST data pairs
0.5	20	Class 5 / 6	39	9	0.06	20×0.5 Bd, 5×4×0.5, 2×(0.5)C
0.75	19	Class 5	26	12	0.09	28G0.75+4×(2×0.34)ST
1	18	Class 5 / 6	19.5	15	0.14	8×1 BD, 24G1, 28×1, 30×1 BD, 6×5G1
2.5	14	Class 5	7.98	26	0.36	6×2.5
16	6	Class 5	1.21	82	2.29	4×16 BD

0.34 mm² shielded data pairs in lift/hoist hybrid constructions have a characteristic impedance of 110 Ω ± 10 % for CAN-bus / RS-485 telemetry.

Reel check

Will it fit your machine?

A first screen using datasheet values. Engineering confirms drum geometry, acceleration and tension with your quotation.

Cable sizeDrum core diameter (mm)

Travel speed (m/min)

m/min

Cable length on drum (m)

Drum core 150 mm is below 220 mmUse a larger drum core or a smaller cable size

60 m/min ≤ 96 m/minWithin the rated travel speed

Minimum bending radius: 110 mm
Min. drum core diameter: ≈ 220 mm
Cable weight on drum: 59.0 kg
Copper content: 23.1 kg

Indicative only: based on the datasheet outer diameter and 10 × OD bending radius. Current derating for wound layers per DIN VDE 0298-4 is assessed separately.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

ConductorClass 5 stranding
Spark test100 % in-line
Lay-upCores, earth, fillers
SheathingInner, braid / screen, outer
Electrical testsAC voltage, resistance
DimensionsOD, wall thickness
Inspection documents & dispatchDrum & dispatch

Testing & inspection	Test value / reference	Frequency
Routine tests
AC voltage test	2.0 kV (≥ 0.75 mm²) / 1.2–1.5 kV (0.34–0.5 mm²), 5 min	Every length
Conductor resistance	IEC 60228 / DIN VDE 0295 Class 5/6	Every length
Sample tests
Flame propagation	IEC 60332-1-2	Per batch
Suspension element tensile & flexing test	DIN EN 50214 (35–80 m free suspension height)	Type approval

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

DIN EN 50214CE · LVDRoHS · REACH

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX KYFLTFCY 28G1 300/500 V EMC · CE · [year] · [metre mark]

Standard packing: 500 m on wooden drums or custom cut hoist lengths
HS code: 8544.49

Technical documents

Downloads

PDFKYFLTFCY Self-Supporting Flat EMC PVC Festoon Cable – technical datasheet11 sizes · construction, technical data, approvals XLSXKYFLTFCY spec data (Excel)All 11 sizes with dimensions and data, for your BOM or quotation

Revision: 2026-10-20
Updated: 2026-10-20

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

What is the role of the integrated suspension element in KYFLTFCY?

Standard flat PVC cables (KYFLY / KYFLCY) rely on the copper conductors to support the cable's own hanging weight, limiting free drop height to 35 m. KYFLTFCY embeds lateral steel wire ropes or high-tenacity aramid/textile support cords into the flat profile to carry vertical drops up to 50–80 m without stretching the electrical cores.

How must KYFLTFCY be anchored at the top and bottom of a vertical hoist drop?

Clamp the flat body and its integrated lateral support elements in a dedicated wedge or saddle suspension clamp so tensile load transfers directly into the support members before the electrical cores enter the terminal enclosure.

What is the difference between KYFLTFCY, KYFLTCY and KYFLTFY?

All three are cold-flexible self-supporting flat PVC cables: KYFLTFCY and KYFLTCY have overall/bundle copper braid EMC screening across the control cores, while KYFLTFY (such as 28G1 + 2×(0.5)C) combines unscreened 1.0 mm² control cores with individually screened 0.5 mm² signal cores.

Can the support elements be used as a protective earth (PE) conductor?

No. Even when metallic steel support ropes are used, they are strictly mechanical strain-relief members and must never be used as a current-carrying or protective-earth conductor; always use the dedicated green-yellow (G) copper core for earthing.

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Your selection and application details are copied into the enquiry form below.

01Selected sizes

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02Reel & motion

Add your operating conditions here to include them in your enquiry.

Reel typeDrum core diameter (mm)Cable length on drum (m)Travel speed (m/min)Max. accelerationCycles per hourLength and quantityAmbient temperatureExposure (outdoor, water, oil, abrasion)Destination countryEquipment and operating conditions

03Message for our engineers

Self-Supporting Flat EMC Festoon Cable KYFLTFCY

Selected sizes:


Reel & motion:
- Reel type: 
- Drum core diameter (mm): 
- Cable length on drum (m): 
- Travel speed (m/min): 
- Max. acceleration: 
- Cycles per hour: 
- Length and quantity: 
- Ambient temperature: 
- Exposure (outdoor, water, oil, abrasion): 
- Destination country: 
- Equipment and operating conditions:

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Datasheet Request a quote

KYFLTFCY Self-Supporting Flat EMC PVC Festoon CableFlat EMC-screened PVC crane & hoist cable with integrated suspension elements (up to 80 m)

Self-supporting pendant & push-button drop

Construction hoist & mast-guided loop

Festoon & line chain

Motorised monospiral reel

Trailing & towing

KYFLTFCY / KYFLTCY (EMC)

KYFLTFY (hybrid)

H05VVD3H6-F / KYFLTY

Electrical

Thermal

Mechanical

Reference standards

Check results

Inspection certificate

Product approvals

Company certificates

01Selected sizes

02Reel & motion

03Message for our engineers

KYFLCY

KYFLY

NGFLCGÖU

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