Mine roadway & tunnel wall hangers
Primary duty — roadway hanger suspension linking gate-end panels, pumps and conveyor drives.
Product
640/1,100 V individually screened and pliable wire-armoured 4 mm² mining cables to BS 6708:1998 in 2-core (Type 62), 3-core (Type 63) and 4-core (Type 64) constructions for coalface lighting, remote control, signalling and auxiliary power.
Typical values for this cable type, based on BS 6708 — confirmed in the datasheet and quotation for your order.
Application fit
Pliable wire-armoured underground mining control, auxiliary power and restraint cable to BS 6708 Types 62, 63 & 64 (640/1100 V).
Primary duty — roadway hanger suspension linking gate-end panels, pumps and conveyor drives.
Armoured protection against roof-bolting debris and rock fall in underground headings.
Semi-mobile roadway repositioning with advancing conveyor tail-ends and stage loaders.
Not intended for continuous dynamic bending inside shearer cable handlers.
Use BS 6708 Type 7 / 14Wire-armoured construction is unsuitable for continuous drum reeling.
Use (N)SHTÖU ReelingConstruction
Two (Type 62), three (Type 63) or four (Type 64) 4 mm² (56/0.30 mm) Class 5 tinned copper conductors, each insulated with EPR (Ø 4.80 mm), wrapped with coloured textile identification tape and individually screened with a composite tinned-copper/nylon braid (Ø 6.00 mm), are laid up in contact around an elastomeric cradle, covered with an extruded rubber inner sheath (Ø 16.2 to 20.7 mm), armoured with galvanized steel pliable wire armour and sheathed in heavy-duty black chloroprene (PCP).
| # | Layer | Material & reference |
|---|---|---|
| 1 | 4 mm² flexible conductors | Electrolytic stranded tinned copper wire, IEC 60228 Class 5 (56/0.30 mm, Ø 2.60 mm)IEC 60228 Class 5 |
| 2 | Core insulation | EPR (ethylene-propylene rubber) to Ø 4.80 mm over each 4 mm² conductorBS 7655 / BS 6708 |
| 3 | Identification tape | Coloured textile tape applied over EPR insulation for core identificationCore identification |
| 4 | Individual composite screens | Tinned copper and nylon braided screen over every core (Ø 6.00 mm; 2.8 to 5.5 Ω/km combined parallel resistance)Composite Cu/nylon braid |
| 5 | Elastomeric cradle | Central elastomeric cradle around which the screened cores are laid up in contactCradle centre |
| 6 | Inner bedding sheath | Rubber-based inner bedding sheath extruded over laid-up screened cores (Ø 16.2 to 20.7 mm)Armour bedding |
| 7 | Pliable wire armour (PWA) | Galvanized steel pliable wire armour (4.16 to 4.91 Ω/km DC resistance at 20 °C)BS 6708 PWA |
| 8 | Outer sheath | Heavy-duty flame-retardant polychloroprene (chloroprene / PCP) outer sheath, blackBS 6708 / BS 7655 EM2 |
2 individually screened 4 mm² cores + rubber inner sheath + galvanized steel PWA + PCP outer sheath (23.9–26.4 mm OD, 1,080 kg/km)
3 individually screened 4 mm² cores + rubber inner sheath + galvanized steel PWA + PCP outer sheath (24.8–27.3 mm OD, 1,230 kg/km)
4 individually screened 4 mm² cores + rubber inner sheath + galvanized steel PWA + PCP outer sheath (26.4–29.9 mm OD, 1,400 kg/km)
Technical data
Sizes
Complete dimensional, screen, armour, weight, current rating and impedance parameters.
| Type · nominal CSA mm² | Conductor stranding | Cond. Ø mm | Insul. Ø mm | Screen Ø mm | Inner sh. Ø mm | Min. OD mm | Max. OD mm | Min. R mm | Max. pull kgf | Mass ≈ kg/km | Cu wt kg/km | Current (25 °C) A | Cond. res. Ω/km | Screens res. Ω/km | Armour res. Ω/km | V-drop mV/A/m | Enquiry |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Type 62 · 2×4 | 56/0.30 | 2.60 | 4.80 | 6.00 | 16.2–18.2 | 23.9 | 26.4 | 270 | 48 | 1,080 | 132 | 28 | 5.09 | 5.5 | 4.91 | 12.38 | |
| Type 63 · 3×4 | 56/0.30 | 2.60 | 4.80 | 6.00 | 17.1–19.1 | 24.8 | 27.3 | 280 | 72 | 1,230 | 200 | 28 | 5.09 | 3.9 | 4.63 | 10.72 | |
| Type 64 · 4×4 | 56/0.30 | 2.60 | 4.80 | 6.00 | 18.7–20.7 | 26.4 | 29.9 | 290 | 96 | 1,400 | 264 | 28 | 5.09 | 2.8 | 4.16 | 10.72 |
Reel check
A first screen using datasheet values. Engineering confirms drum geometry, acceleration and tension with your quotation.
Quality & approvals
Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.
| Testing & inspection | Test value / reference | Frequency |
|---|---|---|
| Routine tests | ||
| AC high-voltage dielectric test | 2.5 kV AC applied between each 4 mm² conductor and its individual composite screen/armour | Every drum |
| Conductor, screen & armour DC resistance check | ≤ 5.09 Ω/km conductor; ≤ 5.5 / 3.9 / 2.8 Ω/km parallel screens; ≤ 4.91 / 4.63 / 4.16 Ω/km armour at 20 °C | Every drum |
| Sample tests | ||
| Insulation resistance verification | ≥ 590 MΩ·km at 20 °C on all EPR-insulated 4 mm² cores | Every drum |
| Flame retardance test | Self-extinguishing heavy-duty chloroprene outer sheath per BS 6708 / BS EN 60332-1-2 | Production batch |
Marking & supply
Sheath marking
Technical documents
FAQ
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