Mine roadway & tunnel wall hangers
Primary duty — roadway hanger runs linking flameproof switchgear, conveyor monitoring and telemetry.
Product
BS 6708 Type 506 (6×1.34 mm²), 512 (12×1.34 mm²), 518 (18×1.34 mm²) and 524 (24×0.93 mm²) pliable-armoured 320/550 V mining control cables with copper/nylon braided core screens, 7/0.45 mm pliable steel armour and PCP sheath.
Application fit
Pliable wire-armoured 6-, 12-, 18- and 24-core underground mine control, protection and interlock cable to BS 6708 Types 506, 512, 518 & 524.
Primary duty — roadway hanger runs linking flameproof switchgear, conveyor monitoring and telemetry.
Armoured multi-core control cable for underground substations, shafts and wash-plant gantries.
Pliable armour permits periodic relocation along advancing gate roads.
Wire-armoured control cable — never wind onto dynamic reeling drums.
Use (N)SHTÖU Control ReelToo stiff for drag chains or high-cycle shearer handlers.
Use Longwall Signal CableConstruction
Six, twelve, eighteen (1.34 mm², 19/0.30 mm) or twenty-four (0.93 mm², 19/0.25 mm) IEC 60228 Class 5 tinned copper conductors insulated with 0.4 mm EPR or TPE and individually screened with a composite tinned-copper/nylon braid are laid up in mutual contact, enclosed by a rubber inner bedding sheath (1.5–3.5 mm), 7/0.45 mm pliable galvanised steel wire armour and a 1.8 mm heavy-duty chloroprene outer sheath.
| # | Layer | Material & reference |
|---|---|---|
| 1 | Control conductors (6, 12, 18 or 24) | Electrolytic stranded tinned copper wire, IEC 60228 Class 5 (19/0.30 mm = 1.34 mm² or 19/0.25 mm = 0.93 mm²)IEC 60228 Class 5 |
| 2 | Control core insulation | EPR or TPE dielectric (0.4 mm nominal radial thickness, 1.5 kV AC routine test)BS 6708 |
| 3 | Individual composite copper / nylon screen | Tinned copper wire and nylon braided screen over every core, laid up in mutual contact (37.3 or 44.7 Ω/km for 3 screens in parallel)BS 6708 |
| 4 | Rubber inner bedding sheath | Rubber-based inner sheath compound (3.5 mm on Type 506; 1.8 mm on Type 512; 1.5 mm on Types 518 & 524)BS 6708 |
| 5 | Pliable galvanised steel wire armour | 7/0.45 mm galvanised steel pliable wire armour (4.50 to 5.40 Ω/km at 20 °C)BS 6708 |
| 6 | Heavy-duty chloroprene outer sheath | Heavy-duty flame-retardant polychloroprene (chloroprene / PCP, 1.8 mm radial wall)BS 6708 |
6 individually screened 1.34 mm² cores · 3.5 mm inner sheath · 22.1–23.6 mm OD (shares gland size with Type 512)
12 individually screened 1.34 mm² cores · 1.8 mm inner sheath · 22.1–23.6 mm OD · 13 A at 25 °C
18 individually screened 1.34 mm² cores · 1.5 mm inner sheath · 22.8–25.3 mm OD · 11 A at 25 °C
24 individually screened 0.93 mm² cores · 1.5 mm inner sheath · 24.2–26.7 mm OD · 8 A at 25 °C
Technical data
Sizes
Switch between core/cable dimensions and electrical parameters (aligned to BS 6708 core-count designations).
| Designation BS 6708 Type | Cores No. | Core CSA mm² | Stranding n/mm | Cond. Ø mm | Insul. mm | Inner wall mm | Inner min Ø mm | Inner max Ø mm | Armour n/mm | Outer wall mm | Min. OD mm | Max. OD mm | Min. bend mm | Cu mass kg/km | Mass ≈ kg/km | Enquiry |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Type 506 · 6 × 1.34 mm² | 6 | 1.34 | 19/0.30 | 1.60 | 0.4 | 3.5 | 14.8 | 16.8 | 7/0.45 | 1.8 | 22.1 | 23.6 | 236 | 150 | 1,020 | |
| Type 512 · 12 × 1.34 mm² | 12 | 1.34 | 19/0.30 | 1.60 | 0.4 | 1.8 | 14.8 | 16.8 | 7/0.45 | 1.8 | 22.1 | 23.6 | 236 | 300 | 1,200 | |
| Type 518 · 18 × 1.34 mm² | 18 | 1.34 | 19/0.30 | 1.60 | 0.4 | 1.5 | 16.5 | 18.5 | 7/0.45 | 1.8 | 22.8 | 25.3 | 253 | 450 | 1,400 | |
| Type 524 · 24 × 0.93 mm² | 24 | 0.93 | 19/0.25 | 1.30 | 0.4 | 1.5 | 17.9 | 19.9 | 7/0.45 | 1.8 | 24.2 | 26.7 | 267 | 450 | 1,600 |
| Designation BS 6708 Type | Current rating A (25 °C) | Cond. DC 20 °C Ω/km | Armour DC 20 °C Ω/km | 3 screens par. Ω/km | 1-ph / DC V-drop mV/A/m | 3-ph V-drop mV/A/m |
|---|---|---|---|---|---|---|
| Type 506 · 6 × 1.34 mm² | 16 | 15.4 | 5.40 | 37.3 | 34 | 30 |
| Type 512 · 12 × 1.34 mm² | 13 | 15.4 | 5.40 | 37.3 | 34 | 30 |
| Type 518 · 18 × 1.34 mm² | 11 | 15.4 | 4.76 | 37.3 | 34 | 30 |
| Type 524 · 24 × 0.93 mm² | 8 | 22.1 | 4.50 | 44.7 | 50 | 43 |
Reel check
A first screen using datasheet values. Engineering confirms drum geometry, acceleration and tension with your quotation.
Quality & approvals
Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.
| Testing & inspection | Test value / reference | Frequency |
|---|---|---|
| Routine tests | ||
| 1.5 kV AC dielectric withstand test | 1.5 kV AC routine test on all 320/550 V EPR/TPE-insulated control cores per BS 6708 | Every shipping drum |
| Conductor, screen & armour DC resistance | Max. 15.4 Ω/km (1.34 mm²) or 22.1 Ω/km (0.93 mm²) on conductors; 37.3 / 44.7 Ω/km on 3 screens in parallel; 4.50–5.40 Ω/km on armour | Every shipping drum |
| Sample tests | ||
| Chloroprene sheath flame & oil resistance | Heavy-duty PCP outer sheath tested for deep underground gassy/dusty mining service per BS 6708 | Production batch |
Marking & supply
Sheath marking
Technical documents
FAQ
Not covered here? Send your drawing — an engineer replies within 2 business hours.
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