Energy chain / drag chain
Polypropylene low-capacitance cores and DESINA PUR-HF sheath are qualified for 5–10 million high-acceleration C-track cycles.
Product
Low-capacitance M23 servo power + brake (6/8-pin, 1.5–16 mm²) and encoder feedback (12/17-pin, EnDat / Hiperface / DRIVE-CLiQ) drag-chain assembly compatible with standard 6FX5002/6FX8002, IKG/IKR and multi-axis servo drives.
Typical values for this cable type, based on IEC 61076-2-106 / EN 61984 / UL 758 (1000 V) — confirmed in the datasheet and quotation for your order.
Application fit
Engineered for high-acceleration CNC machine tools, gantries, and multi-axis servo axes requiring low-capacitance VFD cables and 360° EMC shielding.
Polypropylene low-capacitance cores and DESINA PUR-HF sheath are qualified for 5–10 million high-acceleration C-track cycles.
Individual copper braid on holding-brake/KTY pairs plus 360° M23 crown-spring shield termination suppress PWM inverter dV/dt noise.
UL/CSA 1000 V AWM (Style 21223) and IP67 mated M23 housing allow direct routing from cabinet to machine bed.
Pre-terminated M23 servo assembly is built for machine drag chains, not heavy portal crane reels.
Use NSHTÖU Reeling CableConstruction
Representative M23 Servo Power + Brake build: 4G4.0 mm² (U, V, W, PE) + (2×1.5 mm²)C screened brake pair + overall tinned Cu braid + RAL 2003 Orange PUR jacket + M23 6/8-pin plug.
| # | Layer | Material & reference |
|---|---|---|
| 1 | Extra-fine Class 6 servo conductors | Bare copper per IEC 60228 Class 6: 4G1.5 to 4G16 mm² power cores + 1 or 2 × (2×1.0/1.5 mm²) brake/thermal pairs (or twisted pairs on 12/17-pin feedback)Supports up to 50 m/s² drag-chain acceleration without strand fatigue |
| 2 | Low-capacitance PP dielectric | Polypropylene (PP / TPE-E) core insulation with low permittivity (εr ≈ 2.2)Cuts capacitive leakage spikes on long PWM servo inverter runs |
| 3 | Individual brake screen + overall braid | Tinned copper braid (≥ 85 % coverage) over brake/temperature pairs + overall tinned copper braid (≥ 85 % coverage)Prevents 400–800 V DC-link PWM switching transients from coupling into brake or encoder lines |
| 4 | DESINA Orange / Green PUR-HF jacket | Halogen-free, flame-retardant polyether polyurethane outer sheath (RAL 2003 Orange for power; RAL 6018 Green for encoder)Resistant to synthetic ester cutting fluids, mineral oils and abrasion (UL 21223) |
| 5 | M23 brass shell with 360° EMC crown | Nickel-plated brass M23 circular housing (M23×1 screw or Speedtec 1/4-turn quick-lock) with 360° iris/crown shield springProvides low-impedance 360° housing-to-braid bond and IP67 environmental seal |
| 6 | Overmoulded TPU / metal gland strain relief | Straight or rotatable 90° angled M23 backshell with progressive bend relief; inverter end pre-stripped with shield saddle & ferrulesDrop-in replacement for OEM servo harnesses |
4G1.5 to 4G16 mm² + (2×1.5)C (6FX8002-5 / IKG pinout compatible) with M23 female motor plug to inverter ferrules
Resolver, Sin/Cos, EnDat 2.2 & Hiperface feedback assemblies with M23 12/17-pin plug to Sub-D15/25 or M12
Technical data
Sizes
Pin-for-pin compatible with 6FX8002 / 6FX5002, IKG/IKR, and standard 6/8/12/17-pin M23 servo motor interfaces.
| Order designation | Cable Construction | M23 Pinout & Lengths | Length m | Cable OD mm | Copper kg/km | Cable Wt kg/km | Flex R mm | Enquiry |
|---|---|---|---|---|---|---|---|---|
| M23 Servo Power + Holding Brake Assemblies (DESINA Orange RAL 2003, 1000 V) | ||||||||
| M23-PWR-4G1.5-BR-5M | 4G1.5 + (2×1.5)C | M23 6-Pin (4+2) → Inverter Ferrules (5 m) | 5.0 | 11.6 | 112 | 215 | 87 | |
| M23-PWR-4G1.5-BR-10M | 4G1.5 + (2×1.5)C | M23 6-Pin (4+2) → Inverter Ferrules (10 m) | 10.0 | 11.6 | 112 | 215 | 87 | |
| M23-PWR-4G1.5-2P-15M | 4G1.5 + 2×(2×0.75)C | M23 8-Pin (4+4) → Inverter Ferrules (15 m) | 15.0 | 12.2 | 126 | 238 | 92 | |
| M23-PWR-4G2.5-BR-5M | 4G2.5 + (2×1.5)C | M23 6-Pin (4+2) → Inverter Ferrules (5 m) | 5.0 | 13.0 | 156 | 285 | 98 | |
| M23-PWR-4G2.5-BR-10M | 4G2.5 + (2×1.5)C | M23 6-Pin (4+2) → Inverter Ferrules (10 m) | 10.0 | 13.0 | 156 | 285 | 98 | |
| M23-PWR-4G2.5-BR-20M | 4G2.5 + (2×1.5)C | M23 6-Pin (4+2) → Inverter Ferrules (20 m) | 20.0 | 13.0 | 156 | 285 | 98 | |
| M23-PWR-4G4.0-BR-10M | 4G4.0 + (2×1.5)C | M23 6-Pin (4+2) → Inverter Ferrules (10 m) | 10.0 | 14.6 | 228 | 375 | 110 | |
| M23-PWR-4G6.0-BR-10M | 4G6.0 + (2×1.5)C | M23 Size 1.5 (70A) → Inverter Ferrules (10 m) | 10.0 | 16.8 | 318 | 495 | 126 | |
| M23-PWR-4G10-BR-15M | 4G10 + (2×1.5)C | M23 Size 1.5 (70A) → Inverter Ferrules (15 m) | 15.0 | 20.4 | 495 | 720 | 153 | |
| M23-PWR-4G16-BR-15M | 4G16 + (2×1.5)C | M23 Size 1.5 (70A) → Inverter Ferrules (15 m) | 15.0 | 24.2 | 740 | 1,030 | 182 | |
| M23 12-Pin & 17-Pin Resolver / EnDat / Hiperface Feedback Assemblies (DESINA Green RAL 6018) | ||||||||
| M23-ENC-12P-RES-5M | 3×(2×0.14)D + 4×0.14 + 2×0.5 | M23 12-Pin Resolver ↔ Sub-D15 (5 m) | 5.0 | 7.8 | 48 | 88 | 59 | |
| M23-ENC-12P-RES-10M | 3×(2×0.14)D + 4×0.14 + 2×0.5 | M23 12-Pin Resolver ↔ Sub-D15 (10 m) | 10.0 | 7.8 | 48 | 88 | 59 | |
| M23-ENC-17P-ENDAT-5M | 4×(2×0.14) + 4×0.5 | M23 17-Pin EnDat/SinCos ↔ Sub-D15 (5 m) | 5.0 | 8.5 | 56 | 104 | 64 | |
| M23-ENC-17P-ENDAT-10M | 4×(2×0.14) + 4×0.5 | M23 17-Pin EnDat/SinCos ↔ Sub-D15 (10 m) | 10.0 | 8.5 | 56 | 104 | 64 | |
| M23-ENC-17P-ENDAT-20M | 4×(2×0.14) + 4×0.5 | M23 17-Pin EnDat/SinCos ↔ Sub-D15 (20 m) | 20.0 | 8.5 | 56 | 104 | 64 | |
Quality & approvals
Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.
| Testing & inspection | Test value / reference | Frequency |
|---|---|---|
| Routine tests | ||
| 100 % automated pinout, phase sequence & insulation resistance check | Verify U/V/W/PE phase mapping, brake polarity & ≥ 500 MΩ·km IR | Every single servo assembly |
| 4.0 kV AC power Hi-Pot & 2.0 kV AC control pair Hi-Pot test | 5 min dielectric withstand without breakdown | 100 % of manufactured assemblies |
| Sample tests | ||
| 5–10 million cycle high-acceleration drag-chain test | 7.5 × OD radius at 5 m/s and 50 m/s² acceleration | Per servo cable batch |
| 360° EMC transfer impedance & crown-spring contact test | ≤ 25 mΩ/m at 30 MHz & IP67 thermal shock cycling | Type approval |
Marking & supply
Sheath marking
Technical documents
FAQ
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