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Product

Self-supporting pendant & lift cables300/500 V80 m · 1,000 NBasket (T) & Trolley (W)

BAULIFT-T / BAULIFT-W 300/500 V Construction Hoist & Lift CableComposite power + control rack-and-pinion construction lift cable for baskets & trolleys

Specialized 300/500 V composite power-and-control trailing cable (BAULIFT-T for gravity baskets, BAULIFT-W for mast trolleys) for rack-and-pinion construction hoists and mast climbers up to 80 m suspended height and 1,000 N tensile load.

Anti-torsion braid
Flame-retardant
Oil-resistant
Outdoor & humid
Order designation
BAULIFT-T 4G10 + 10×1.0
Outer Ø ≈
20.6 mm
Copper
500 kg/km
Weight ≈
750 kg/km
Max. pull
1,000 N
Check against my drumAll sizes (21)
Request a quoteDatasheetWhatsApp
Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum
Rated voltage
300/500 V
U0/U power + control cores
Test voltage
3.0 kV
50 Hz AC routine test
Suspension
80 m · 1,000 N
Free-hanging mast drop
Bending radius
5 × D
Dynamic basket & trolley service
Flexing temp.
-30 to +70 °C
Trolley · 0 °C basket coiling
Min. basket Ø
450 mm
BAULIFT-T gravity basket

Typical values for this cable type, based on DIN VDE 0250 — confirmed in the datasheet and quotation for your order.

Application fit

Is BAULIFT-T / BAULIFT-W right for your machine?

Reinforced rubber travelling cable (Baulift-T with textile core / Baulift-W with steel wire ropes) for rack-and-pinion construction hoists and mast-climbing platforms.

Construction hoist & mast-guided loop

Suitable

Primary duty — guided vertical travelling loop from mast mid-point into a bottom collector basket on construction lifts.

Free-hanging vertical run

Suitable

Integrated textile (T) or steel-wire (W) strain-bearing elements support high building hoist heights.

Self-supporting pendant & push-button drop

Suitable

Suitable for suspended hoist control pendants and mast-climber push-button drops.

Motorised monospiral reel

Not suitable

Designed for vertical mast loops and collector baskets, not horizontal gantry reels.

Use (N)SHTÖU Reeling

Energy chain / drag chain

Not suitable

Strain-member geometry is for free/guided vertical loops, not tight horizontal drag chains.

Use (N)12YRD11Y PUR Chain
Typical machinesRack-and-pinion construction hoistsPersonnel & material mast liftsMast-climbing work platformsTower crane operator cab liftsTemporary bridge & silo service liftsIndustrial vertical shaft hoists

Construction

Layer by layer

Shown: BAULIFT-T 4G10 + 10×1.0 — four 10 mm² power cores and ten numbered 1.0 mm² control cores stranded around a central strain-bearing core with an inner sheath / anti-twist bedding and cold-flexible black TPE/PUR outer sheath.

12345
Schematic, not to scale — generated from the layer data
#LayerMaterial & reference
1ConductorFinely stranded bare copper wires, Class 5DIN VDE 0295 / IEC 60228 Class 5
2Central strain-bearing supportHigh-tensile central strain-relief element absorbing up to 1,000 N vertical suspension loadSupports up to 80 m free-hanging mast height
3Core insulationCold-flexible thermoplastic elastomer; power cores colour-coded to VDE 0293, 1.0 mm² control cores numberedCombines main hoist motor supply and safety/landing control in one cable
4Inner sheath / beddingTorsion-stabilising inner sheath over the reversals-compensated core lay-up (BAULIFT-T)Ensures dead-flat coiling into ≥ 450 mm gravity baskets without hockling
5Outer sheathAbrasion-, oil- and weather-resistant special TPE / PUR elastomer compound, blackFlame-retardant IEC 60332-1-2 · UV and jobsite mud/mortar resistant

BAULIFT-T (4G2.5+6×1 – 5G16+15×1)

Basket ('Topf') version: torsion-balanced dual-sheath construction for gravity coiling into ≥ 450 mm Ø lift baskets

BAULIFT-W (4G6+10×1 – 5G10+15×1)

Trolley ('Wagen') version: lighter, smaller-OD single-sheath construction for mast-guided cable trolleys down to -30 °C

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on DIN VDE 0250. Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage U0/U
300/500 V
AC test voltage
3,000 V
Insulation resistance
≥ 20 MΩ × km

Thermal

Ambient temperature — flexing / moved
-30 to +70 °C (gravity coiling into BAULIFT-T basket down to 0 °C)
Ambient temperature — fixed installation
-40 to +70 °C

Mechanical

Max. suspended height & tensile load
Up to 80 m free suspended height · 1,000 N max. tensile force
Min. bending radius & basket diameter
5 × cable diameter D flexing · Min. basket diameter 450 mm (BAULIFT-T)

Reference standards

Conductor & core identification
DIN VDE 0295 / IEC 60228 Class 5 bare copper · Power cores VDE 0293 colour-coded + numbered 1 mm² control cores
Sheath & environmental properties
Cold-flexible thermoplastic elastomer / special PUR-blend outer sheath · Flame-retardant IEC 60332-1-2 · Oil & weather resistant

Sizes

Dimensions, weights & electrical ratings

21 composite power + control configurations across BAULIFT-T (basket) and BAULIFT-W (mast trolley)

Dimensions & weights
Order designationPower + control coresPower AWG ≈Outer Ø ≈
mm		Copper
kg/km		Weight ≈
kg/km		Min. bend R
mm		Max. pull
N		Enquiry
All sizes
BAULIFT-T (Basket · 13 sizes)
BAULIFT-T 4G2.5 + 6×1.04G2.5 + 6 × 1.01413.8160290691,000
BAULIFT-T 5G2.5 + 2×1.05G2.5 + 2 × 1.01413.0145255651,000
BAULIFT-T 5G2.5 + 5×1.05G2.5 + 5 × 1.01413.7175286691,000
BAULIFT-T 4G4 + 6×1.04G4 + 6 × 1.01215.5220390781,000
BAULIFT-T 5G4 + 5×1.05G4 + 5 × 1.01215.4248391771,000
BAULIFT-T 4G6 + 6×1.04G6 + 6 × 1.01017.2300495861,000
BAULIFT-T 4G6 + 10×1.04G6 + 10 × 1.01019.1340580961,000
BAULIFT-T 5G6 + 5×1.05G6 + 5 × 1.01019.4342540971,000
BAULIFT-T 4G10 + 6×1.04G10 + 6 × 1.0820.94607401051,000
BAULIFT-T 4G10 + 10×1.04G10 + 10 × 1.0820.65007501031,000
BAULIFT-T 5G10 + 5×1.05G10 + 5 × 1.0821.95348001101,000
BAULIFT-T 4G16 + 6×1.04G16 + 6 × 1.0624.07001,0201201,000
BAULIFT-T 5G16 + 15×1.05G16 + 15 × 1.0629.39501,5251471,000
BAULIFT-W (Trolley · 8 sizes)
BAULIFT-W 4G6 + 10×1.04G6 + 10 × 1.01017.9340520901,000
BAULIFT-W 4G10 + 10×1.04G10 + 10 × 1.0819.4500710971,000
BAULIFT-W 4G10 + 12×1.04G10 + 12 × 1.0820.95207501051,000
BAULIFT-W 4G16 + 10×1.04G16 + 10 × 1.0622.77409551141,000
BAULIFT-W 4G16 + 12×1.04G16 + 12 × 1.0624.47601,0501221,000
BAULIFT-W 4G25 + 10×1.04G25 + 10 × 1.0426.81,1001,4101341,000
BAULIFT-W 4G25 + 12×1.04G25 + 12 × 1.0428.41,1201,4801421,000
BAULIFT-W 5G10 + 15×1.05G10 + 15 × 1.0824.66508951231,000
  • Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
  • BAULIFT-T is torsion-compensated for gravity coiling into a collection basket (min. Ø 450 mm); BAULIFT-W is optimized for mast-guided cable trolleys.

Reel check

Will it fit your machine?

A first screen using datasheet values. Engineering confirms drum geometry, acceleration and tension with your quotation.

Check results

Drum core 450 mm ≥ 206 mmBending radius OK (5 × OD 20.6 mm)
60 m/min ≤ 90 m/minWithin the rated travel speed
600 N exceeds 0 N dynamicChoose a larger cross-section or reduce tension
Minimum bending radius
103 mm
Min. drum core diameter
≈ 206 mm
Cable weight on drum
45.0 kg
Copper content
30.0 kg
Indicative only: based on the datasheet outer diameter and 5 × OD bending radius. Current derating for wound layers per DIN VDE 0298-4 is assessed separately.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

  1. ConductorClass 5 stranding
  2. Spark test100 % in-line
  3. Lay-upCores, earth, fillers
  4. SheathingInner, braid / screen, outer
  5. Electrical testsAC voltage, resistance
  6. DimensionsOD, wall thickness
  7. Inspection documents & dispatchDrum & dispatch
Testing & inspectionTest value / referenceFrequency
Routine tests
AC voltage test3,000 V, 5 minEvery length
Conductor & insulation resistanceIEC 60228 Class 5 · ≥ 20 MΩ × kmEvery length
Sample tests
Flame propagationIEC 60332-1-2Per batch
Suspended tensile & basket coiling test1,000 N tensile load · 80 m drop · 450 mm basket ØType approval

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

300/500 VCE · LVDRoHS · REACH

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX BAULIFT-T 4G10+10x1 300/500 V · CE · [year] · [metre mark]
Standard packing
Drums or pre-cut hoist drop lengths (e.g. 50 m / 80 m / 100 m)
HS code
8544.49

Technical documents

Downloads

PDFBAULIFT-T / BAULIFT-W 300/500 V Construction Hoist & Lift Cable – technical datasheet21 sizes · construction, technical data, approvalsXLSXBAULIFT-T / BAULIFT-W spec data (Excel)All 21 sizes with dimensions and data, for your BOM or quotation
Revision
2026-10-20
Updated
2026-10-20

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

What is the difference between BAULIFT-T and BAULIFT-W?
BAULIFT-T ('Topf' / basket) has a torsion-balanced dual-sheath construction specifically designed to coil by gravity into a cylindrical collection basket (minimum diameter 450 mm) at the base of the hoist cage. BAULIFT-W ('Wagen' / trolley) has a lighter, smaller-diameter single-sheath construction designed to run on mast-guided cable trolleys down to -30 °C.
Why does BAULIFT-T specify 0 °C for basket coiling while BAULIFT-W is rated to -30 °C?
In a gravity basket system, only the cable's own weight lays the loops into the 450 mm basket, requiring maximum jacket suppleness (≥ 0 °C) so loops settle flat. On a mast trolley system (BAULIFT-W), the cable is positively guided by rollers and trolleys and can operate down to -30 °C.
What maximum hoist height is supported without intermediate cable support?
Both BAULIFT-T and BAULIFT-W integrate a central strain-bearing support element rated for 1,000 N tensile force, allowing up to 80 m of free-hanging suspended cable length on rack-and-pinion construction lifts.
Which construction hoists use 4G../5G.. + 6×1 to 15×1 composite cables?
Rack-and-pinion personnel/material hoists and mast climbers (such as Geda, Alimak, Scanclimber and Stros) use the 4G or 5G power cores (2.5 to 25 mm²) to feed the cage hoist motors while the 1.0 mm² control cores carry landing calls, limit switches and safety gear interlocks.

Request a quote

Get an engineering quote for BAULIFT-T / BAULIFT-W

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01Selected sizes

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03Message for our engineers

Construction Hoist Cable Baulift-T / Baulift-W

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Reel & motion:
- Reel type: 
- Drum core diameter (mm): 
- Cable length on drum (m): 
- Travel speed (m/min): 
- Max. acceleration: 
- Cycles per hour: 
- Length and quantity: 
- Ambient temperature: 
- Exposure (outdoor, water, oil, abrasion): 
- Destination country: 
- Equipment and operating conditions:
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