Motor stator, traction & converter leads
Unscreened 26/45 kV design mounts on porcelain/silicone roof stand-off insulators and bolts directly to pantograph and VCB studs.
Product
(N)TMCWOEU 26-45 kV Railway Pantograph Connection Cable (26/45 kV, Umax 52 kV; 50 mm² to 185 mm²) engineered per DIN VDE 0250-813, EN 50264 and EN 45545-2 for 25 kV AC 50/60 Hz and 15 kV 16.7 Hz high-speed trains, electric locomotives.
Typical values for this cable type, based on DIN VDE 0250-813 / EN 50264 / EN 45545-2 / IEC 60077 — confirmed in the datasheet and quotation for your order.
Application fit
Installed on the exposed roof of 25 kV AC and 15 kV AC electric locomotives and high-speed trainsets to connect the pantograph base frame, Vacuum Circuit Breaker (VCB), surge arrester and roof bushing of the main traction transformer.
Unscreened 26/45 kV design mounts on porcelain/silicone roof stand-off insulators and bolts directly to pantograph and VCB studs.
Absorbs continuous pantograph frame vibration, coach body oscillation and 300+ km/h aerodynamic wind buffeting without copper fatigue.
Formulated for extreme roof exposure: intense catenary arc ozone, solar UV, freezing rain, tunnel soot, transformer oil and -40 °C.
Unscreened roof jumper mounted on stand-off insulators; where the 25 kV cable passes through an earthed roof conduit or inter-car.
Use Screened 26/45 kV Rail CableConstruction
(N)TMCWOEU 26-45 kV Railway Pantograph Connection Cable showing Class 5 (or Class 6) fine-stranded tinned copper conductor, extruded inner semiconducting elastomer stress screen ('C'), heavy-wall 11.5 mm 3GI3 ozone-resistant EPR high-voltage dielectric, and Black or Red weather/oil/flame-resistant 5GM3 elastomer ('WOEU') outer sheath.
| # | Layer | Material & reference |
|---|---|---|
| 1 | Class 5 / Class 6 fine-stranded tinned copper conductor | Electrolytic tin-coated annealed flexible copper wires per IEC 60228 Class 5 or Class 6 (50, 70, 95, 120, 150, 185 mm²)Isolates porcelain/composite VCB and transformer bushings from pantograph vibration |
| 2 | Extruded inner semiconducting elastomer layer ('C') | Vulcanized semiconducting rubber layer bonded over the stranded conductorEliminates strand-surface corona discharge under 27.5–52 kV catenary voltage peaks |
| 3 | 11.5 mm 3GI3 High-Voltage EPR dielectric insulation | Extra-thick (~11.5 mm nominal wall) ozone- and corona-resistant +90 °C EPR compound Type 3GI3Withstands 65 kV AC routine testing and 250 kV lightning impulse transients |
| 4 | 5GM3 ('WOEU') weather-, ozone- & oil-resistant outer sheath | 3.0–3.5 mm cross-linked polychloroprene / chlorosulfonated elastomer Type 5GM3 (or halogen-free HX compound) in Black or RedResists catenary arc ozone, UV radiation, flying track ballast and IEC 60332-1-2 flame |
Standard roof pantograph-to-VCB flexible HV jumper for 25 kV AC EMUs and regional electric trainsets (200–430 A)
Heavy-duty roof HV connection cable for 6–9 MW freight locomotives and 350 km/h high-speed power cars (490–660 A)
Technical data
Sizes
Cross-section, EPR & sheath walls, nominal outer diameter, weight and free-air ampacity.
| VDE designation | Conductor & EPR wall | Outer Ø ≈ mm | Weight ≈ kg/km | Max. DC R Ω/km | Air 30°C A | Enquiry |
|---|---|---|---|---|---|---|
| 26/45 kV (Umax 52 kV) Unscreened Railway Pantograph Cables | ||||||
| (N)TMCWOEU 1×50 26/45kV | 50 mm² Cl.5 Tinned Cu · 11.5 mm EPR | 40.5 | 1,780 | 0.3930 | 250 | |
| (N)TMCWOEU 1×70 26/45kV | 70 mm² Cl.5 Tinned Cu · 11.5 mm EPR | 42.4 | 2,090 | 0.2770 | 310 | |
| (N)TMCWOEU 1×95 26/45kV | 95 mm² Cl.5 Tinned Cu · 11.5 mm EPR | 44.6 | 2,480 | 0.2060 | 375 | |
| (N)TMCWOEU 1×120 26/45kV | 120 mm² Cl.5 Tinned Cu · 11.5 mm EPR | 46.8 | 2,860 | 0.1640 | 435 | |
| (N)TMCWOEU 1×150 26/45kV | 150 mm² Cl.5 Tinned Cu · 11.5 mm EPR | 48.8 | 3,290 | 0.1320 | 505 | |
| (N)TMCWOEU 1×185 26/45kV | 185 mm² Cl.5 Tinned Cu · 11.5 mm EPR | 51.2 | 3,790 | 0.1080 | 580 | |
Quality & approvals
Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.
| Testing & inspection | Test value / reference | Frequency |
|---|---|---|
| Routine tests | ||
| 100 % 65 kV AC (50 Hz, 5 min) dielectric withstand & DC resistance test | Zero dielectric breakdown across full 26/45 kV insulation wall | Every manufactured cable length |
| Sample tests | ||
| -40 °C cold bend, transformer oil immersion & EN 45545-2 flame test | Zero cracking at -40 °C and compliant with railway fire safety | Per production batch |
| 200–250 kV BIL lightning impulse & high-concentration ozone test | Zero impulse flashover and zero ozone cracking on bent samples | Type qualification |
Marking & supply
Sheath marking
Technical documents
FAQ
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