Motorised monospiral reel
Primary duty: motorized monospiral reels with limited installation width and continuous flexing in ONE PLANE ONLY up to 120 m/min.
Product
Flat medium-voltage reeling cable (3.6/6 to 8.7/15 kV) per DIN VDE 0250 ((N)TSFLCGEWOEU / -FO) with parallel Class 5 tinned copper cores, concentric split earth, optional 6-FO core, and red 5GM5 jacket for single-plane monospiral reels up to 120 m/min.
Typical values for this cable type — confirmed in the datasheet and quotation for your order.
Application fit
WGF and WGF-D are flat medium-voltage reeling cables engineered specifically for motorized monospiral reels with narrow installation width and continuous bending in ONE PLANE ONLY (up to 120 m/min) on stacker/reclaimers and bulk handling machinery, including aggressive urea and sulfur environments.
Primary duty: motorized monospiral reels with limited installation width and continuous flexing in ONE PLANE ONLY up to 120 m/min.
Monospiral flat-cable drums with minimum bend diameter D = 1.5 × flat cable height (d) in a single plane.
Resistant to sulfur, urea, oil, ozone, UV, and moisture for stockyard and chemical bulk-handling machines.
Suitable for heavy single-plane loop festoons; never bend across the flat width or route through S-curves in two planes.
Not suitable for multi-plane deflection or S-bend routing; for multi-plane reeling select round WG / WG-D, HVR / HVR-D, or WXG / WXG-D.
WG / WG-D Round MV PCP Reeling CableConstruction
Shown: WGF / WGF-D (N)TSFLCGEWOEU flat medium-voltage reeling cable with three parallel Class 5 tinned copper phase conductors, HV-EPR insulation with inner and outer semiconductive field control (CGE), concentric split protective earth over the phase cores (3E on WGF; 4E + 1 × 6 FO optical unit on WGF-D), and a red 5GM5 elastomer outer sheath.
| # | Layer | Material & reference |
|---|---|---|
| 1 | Flexible Class 5 tinned copper conductor | Tinned electrolytic copper, flexible Class 5 per DIN VDE 0295 / IEC 60228Three parallel phase conductors (35–120 mm² in WGF; 35–95 mm² in WGF-D) |
| 2 | Inner & outer semiconductive field control (CGE) | Inner semiconductive conductor screen and outer semiconductive insulation screen over each phase coreControls radial electric stress across 3.6/6 kV, 6/10 kV, and 8.7/15 kV flat geometry |
| 3 | Special HV-EPR core insulation | High-voltage ethylene-propylene rubber (EPR) compound according to VDERated for +90 °C continuous conductor temperature and +250 °C short-circuit temperature |
| 4 | Concentric split protective earth (3E / 4E) | Tinned copper earth conductor equally split and applied concentrically over the phase cores (3 × S/3E in WGF; 4 × S/4E in WGF-D)Provides concentric earth fault return path and mechanical flex balance across the flat profile |
| 5 | Parallel 6-fibre optical unit (WGF-D only) | 1 × (6 FO) buffered optical fibre core laid in parallel within the flat profile (WGF-D series)Provides interference-free crane/reclaimer telemetry alongside medium-voltage power |
| 6 | Outer sheath (5GM5 Red) | Abrasion-resistant heavy-duty elastomer compound quality 5GM5 per DIN VDE 0207-21, redResistant to sulfur, urea, oil, ozone, UV, and moisture; low flammability per IEC 60332-1-2 |
3 × 35 + 3 × 25/3E to 3 × 120 + 3 × 70/3E mm² flat MV power cable (25.5 × 68.2 mm to 40.3 × 104.5 mm)
3 × 35 + 4 × 25/4E + 1 × (6 FO) to 3 × 95 + 4 × 50/4E + 1 × (6 FO) flat MV power + 6-fibre optical cable
Technical data
Sizes
Flat profile geometry d × B (height × width in mm) across 3.6/6 kV, 6/10 kV, and 8.7/15 kV. Minimum bend diameter D_min = 1.5 × d_max in ONE PLANE ONLY.
| Designation | Height d × Width B | Max Height d | Max Width B | Cu number | Weight ≈ | Permitted pull | Min Bend D (1.5×d) | Enquiry |
|---|---|---|---|---|---|---|---|---|
| WGF Flat Power · 3.6/6 kV (5 sizes) | ||||||||
| WGF 3.6/6 kV · 3 × 35 + 3 × 25/3E | 25.5–28.5 × 68.2–72.2 | 28.5 | 72.2 | 1,346 | 3,250 | 1,575 | 43 | |
| WGF 3.6/6 kV · 3 × 50 + 3 × 25/3E | 28.0–31.0 × 74.1–78.1 | 31 | 78.1 | 1,838 | 3,980 | 2,250 | 46 | |
| WGF 3.6/6 kV · 3 × 70 + 3 × 35/3E | 29.7–32.7 × 79.2–83.2 | 32.7 | 83.2 | 2,573 | 4,870 | 3,150 | 49 | |
| WGF 3.6/6 kV · 3 × 95 + 3 × 50/3E | 31.7–34.7 × 84.7–89.7 | 34.7 | 89.7 | 3,518 | 5,920 | 4,275 | 52 | |
| WGF 3.6/6 kV · 3 × 120 + 3 × 70/3E | 35.1–38.1 × 92.9–97.9 | 38.1 | 97.9 | 4,515 | 7,420 | 5,400 | 57 | |
| WGF Flat Power · 8.7/15 kV (5 sizes) | ||||||||
| WGF 8.7/15 kV · 3 × 35 + 3 × 25/3E | 28.7–31.7 × 76.2–80.2 | 31.7 | 80.2 | 1,346 | 3,820 | 1,575 | 48 | |
| WGF 8.7/15 kV · 3 × 50 + 3 × 25/3E | 30.2–33.2 × 80.7–84.7 | 33.2 | 84.7 | 1,807 | 4,440 | 2,250 | 50 | |
| WGF 8.7/15 kV · 3 × 70 + 3 × 35/3E | 33.3–36.3 × 87.5–92.5 | 36.3 | 92.5 | 2,573 | 5,610 | 3,150 | 54 | |
| WGF 8.7/15 kV · 3 × 95 + 3 × 50/3E | 35.3–38.3 × 93.5–98.5 | 38.3 | 98.5 | 3,518 | 6,700 | 4,275 | 57 | |
| WGF 8.7/15 kV · 3 × 120 + 3 × 70/3E | 37.3–40.3 × 99.5–104.5 | 40.3 | 104.5 | 4,515 | 8,000 | 5,400 | 60 | |
| WGF-D Flat Power + 6 FO · 3.6/6 kV (4 sizes) | ||||||||
| WGF-D 3.6/6 kV · 3 × 35 + 4 × 25/4E + 1 × (6 FO) | 24.5–27.5 × 83.5–88.5 | 27.5 | 88.5 | 1,346 | 3,700 | 1,575 | 41 | |
| WGF-D 3.6/6 kV · 3 × 50 + 4 × 25/4E + 1 × (6 FO) | 27.0–30.0 × 90.9–95.9 | 30 | 95.9 | 1,838 | 4,530 | 2,250 | 45 | |
| WGF-D 3.6/6 kV · 3 × 70 + 4 × 35/4E + 1 × (6 FO) | 28.7–31.7 × 97.7–102.7 | 31.7 | 102.7 | 2,573 | 5,590 | 3,150 | 48 | |
| WGF-D 3.6/6 kV · 3 × 95 + 4 × 50/4E + 1 × (6 FO) | 30.6–33.6 × 105.3–110.3 | 33.6 | 110.3 | 3,518 | 6,720 | 4,275 | 50 | |
| WGF-D Flat Power + 6 FO · 6/10 kV (4 sizes) | ||||||||
| WGF-D 6/10 kV · 3 × 35 + 4 × 25/4E + 1 × (6 FO) | 25.3–28.3 × 86.7–91.7 | 28.3 | 91.7 | 1,346 | 3,870 | 1,575 | 42 | |
| WGF-D 6/10 kV · 3 × 50 + 4 × 25/4E + 1 × (6 FO) | 27.8–30.8 × 94.1–99.1 | 30.8 | 99.1 | 1,838 | 4,730 | 2,250 | 46 | |
| WGF-D 6/10 kV · 3 × 70 + 4 × 35/4E + 1 × (6 FO) | 29.5–32.5 × 100.9–105.9 | 32.5 | 105.9 | 2,573 | 5,800 | 3,150 | 49 | |
| WGF-D 6/10 kV · 3 × 95 + 4 × 50/4E + 1 × (6 FO) | 31.4–34.4 × 108.5–113.5 | 34.4 | 113.5 | 3,518 | 6,940 | 4,275 | 52 | |
| WGF-D Flat Power + 6 FO · 8.7/15 kV (3 sizes) | ||||||||
| WGF-D 8.7/15 kV · 3 × 35 + 4 × 25/4E + 1 × (6 FO) | 28.5–31.5 × 96.6–101.9 | 31.5 | 101.9 | 1,346 | 4,610 | 1,575 | 47 | |
| WGF-D 8.7/15 kV · 3 × 50 + 4 × 25/4E + 1 × (6 FO) | 30.0–33.0 × 102.9–107.9 | 33 | 107.9 | 1,838 | 5,340 | 2,250 | 50 | |
| WGF-D 8.7/15 kV · 3 × 70 + 4 × 35/4E + 1 × (6 FO) | 31.7–33.7 × 109.7–114.7 | 33.7 | 114.7 | 2,573 | 6,460 | 3,150 | 51 | |
| Designation | Rated U0/U | Max. DC R (20 °C) | Ref. Ampacity (30 °C) | AC Test Voltage |
|---|---|---|---|---|
| WGF Flat Power · 3.6/6 kV (5 sizes) | ||||
| WGF 3.6/6 kV · 3 × 35 + 3 × 25/3E | 3.6/6 kV | 0.565 | 162 | 11 kV AC (DIN VDE 0250-813) |
| WGF 3.6/6 kV · 3 × 50 + 3 × 25/3E | 3.6/6 kV | 0.393 | 202 | 11 kV AC (DIN VDE 0250-813) |
| WGF 3.6/6 kV · 3 × 70 + 3 × 35/3E | 3.6/6 kV | 0.277 | 250 | 11 kV AC (DIN VDE 0250-813) |
| WGF 3.6/6 kV · 3 × 95 + 3 × 50/3E | 3.6/6 kV | 0.210 | 301 | 11 kV AC (DIN VDE 0250-813) |
| WGF 3.6/6 kV · 3 × 120 + 3 × 70/3E | 3.6/6 kV | 0.164 | 352 | 11 kV AC (DIN VDE 0250-813) |
| WGF Flat Power · 8.7/15 kV (5 sizes) | ||||
| WGF 8.7/15 kV · 3 × 35 + 3 × 25/3E | 8.7/15 kV | 0.565 | 162 | 24 kV AC (DIN VDE 0250-813) |
| WGF 8.7/15 kV · 3 × 50 + 3 × 25/3E | 8.7/15 kV | 0.393 | 202 | 24 kV AC (DIN VDE 0250-813) |
| WGF 8.7/15 kV · 3 × 70 + 3 × 35/3E | 8.7/15 kV | 0.277 | 250 | 24 kV AC (DIN VDE 0250-813) |
| WGF 8.7/15 kV · 3 × 95 + 3 × 50/3E | 8.7/15 kV | 0.210 | 301 | 24 kV AC (DIN VDE 0250-813) |
| WGF 8.7/15 kV · 3 × 120 + 3 × 70/3E | 8.7/15 kV | 0.164 | 352 | 24 kV AC (DIN VDE 0250-813) |
| WGF-D Flat Power + 6 FO · 3.6/6 kV (4 sizes) | ||||
| WGF-D 3.6/6 kV · 3 × 35 + 4 × 25/4E + 1 × (6 FO) | 3.6/6 kV | 0.565 | 162 | 11 kV AC (DIN VDE 0250-813) |
| WGF-D 3.6/6 kV · 3 × 50 + 4 × 25/4E + 1 × (6 FO) | 3.6/6 kV | 0.393 | 202 | 11 kV AC (DIN VDE 0250-813) |
| WGF-D 3.6/6 kV · 3 × 70 + 4 × 35/4E + 1 × (6 FO) | 3.6/6 kV | 0.277 | 250 | 11 kV AC (DIN VDE 0250-813) |
| WGF-D 3.6/6 kV · 3 × 95 + 4 × 50/4E + 1 × (6 FO) | 3.6/6 kV | 0.210 | 301 | 11 kV AC (DIN VDE 0250-813) |
| WGF-D Flat Power + 6 FO · 6/10 kV (4 sizes) | ||||
| WGF-D 6/10 kV · 3 × 35 + 4 × 25/4E + 1 × (6 FO) | 6/10 kV | 0.565 | 162 | 17 kV AC (DIN VDE 0250-813) |
| WGF-D 6/10 kV · 3 × 50 + 4 × 25/4E + 1 × (6 FO) | 6/10 kV | 0.393 | 202 | 17 kV AC (DIN VDE 0250-813) |
| WGF-D 6/10 kV · 3 × 70 + 4 × 35/4E + 1 × (6 FO) | 6/10 kV | 0.277 | 250 | 17 kV AC (DIN VDE 0250-813) |
| WGF-D 6/10 kV · 3 × 95 + 4 × 50/4E + 1 × (6 FO) | 6/10 kV | 0.210 | 301 | 17 kV AC (DIN VDE 0250-813) |
| WGF-D Flat Power + 6 FO · 8.7/15 kV (3 sizes) | ||||
| WGF-D 8.7/15 kV · 3 × 35 + 4 × 25/4E + 1 × (6 FO) | 8.7/15 kV | 0.565 | 162 | 24 kV AC (DIN VDE 0250-813) |
| WGF-D 8.7/15 kV · 3 × 50 + 4 × 25/4E + 1 × (6 FO) | 8.7/15 kV | 0.393 | 202 | 24 kV AC (DIN VDE 0250-813) |
| WGF-D 8.7/15 kV · 3 × 70 + 4 × 35/4E + 1 × (6 FO) | 8.7/15 kV | 0.277 | 250 | 24 kV AC (DIN VDE 0250-813) |
Reel check
A first screen using datasheet values. Engineering confirms drum geometry, acceleration and tension with your quotation.
Quality & approvals
Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.
| Testing & inspection | Test value / reference | Frequency |
|---|---|---|
| Routine tests | ||
| Medium-voltage AC dielectric test | 11 kV (3.6/6 kV), 17 kV (6/10 kV), 24 kV (8.7/15 kV) per DIN VDE 0250-813 | Every manufactured length |
| Sample tests | ||
| Vertical flame propagation | Low flammability / self-extinguishing per IEC 60332-1-2 | Type qualification |
| Chemical resistance (Sulfur & Urea) | Resistant to sulfur, urea, mineral oils, ozone, UV, and moisture (5GM5 compound) | Compound qualification |
Marking & supply
Sheath marking
Technical documents
FAQ
Not covered here? Send your drawing — an engineer replies within 2 business hours.
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