Free-hanging vertical run
Suspended in the 8–15 m free-hanging nacelle drip loop, absorbing ±3.5 full nacelle yaw rotations (±100°/m) down to −40 °C.
Product
Dual-certified North American and European wind-turbine nacelle-to-tower drip-loop torsion power cable (HELUWIND WK 137-Torsion FT4) approved to UL 2277 (WTTC 1000 V), UL 44 (RHW-2), CSA FT4 and IEC 60332-3-22, tested for ±100°/m bi-directional yaw.
Typical values for this cable type, based on UL 2277 (WTTC 1000 V) / UL 44 (RHW-2) / CSA FT4 / IEC 60332-3-22 — confirmed in the datasheet and quotation for your order.
Application fit
Specifically engineered for the free-hanging nacelle-to-upper-tower drip loop and tower cable trays in onshore and offshore wind turbines exported to North America (UL/CSA) and global IEC markets.
Suspended in the 8–15 m free-hanging nacelle drip loop, absorbing ±3.5 full nacelle yaw rotations (±100°/m) down to −40 °C.
Dual-rated UL 44 RHW-2 / WTTC 1000 V and CSA FT4 for direct routing onto vertical tower ladders without a transition splice box.
Cross-linked elastomeric jacket resists hydraulic pitch oil, gearbox synthetic ester lubricants, salt mist and condensation.
Optimised for axial yaw torsion and vertical suspension, not high-speed crane drum reeling.
YHKGXSFoyn Shaft Wire-Armoured CableConstruction
Shown: WK 137-Torsion FT4 1×240 mm² (500 kcmil) 1000 V WTTC / RHW-2 with torsion-lay Class 5 bare copper conductor, non-woven separator tape, heavy-wall cross-linked EPR/HEPR (RHW-2) insulation and black FT4 flame/oil-resistant cross-linked elastomer outer sheath.
| # | Layer | Material & reference |
|---|---|---|
| 1 | Torsion-compensated fine-stranded copper (Class 5 / | IEC 60228 Class 5 / ASTM Class K annealed bare (or tinned) copper with long-pitchAbsorbs ±100°/m axial twist without strand birdcaging or work-hardening at −40 °C |
| 2 | Low-friction torsion slip separator tape | Synthetic polyester/non-woven sliding tape over conductorAllows the conductor bundle to rotate microscopically inside the insulation during yaw cycles |
| 3 | Cross-linked EPR / HEPR dielectric (UL RHW-2) | 90 °C wet/dry thermoset Ethylene-Propylene Rubber compoundMaintains elastic modulus at −40 °C and withstands VFD/converter voltage spikes up to 1000 V |
| 4 | Cross-linked CPE / Polychloroprene FT4 torsion jacket | Heavy-duty thermoset elastomer compound (Black, UV-stabilised, Oil Res I & II)Passes CSA FT4 / IEEE 1202 vertical tray flame test and resists turbine gearbox oils |
Main generator-to-transformer tower drop cables bundled in trefoil or spacer clamps
Auxiliary nacelle power, yaw motor and pitch power feeders
Technical data
Sizes
Single-core (35–300 mm² / 2 AWG–600 kcmil) and 4-core nacelle drip-loop torsion power cables.
| Order designation | Metric / AWG | Rating | Outer Ø ≈ mm | Copper kg/km | Weight ≈ kg/km | In air 30 °C A | Min. bend R mm | Enquiry |
|---|---|---|---|---|---|---|---|---|
| Single-Core 1000 V WTTC / RHW-2 Generator Drip-Loop Power Cables | ||||||||
| WK 137-Torsion FT4 1×35 mm² (2 AWG) | 1×35 mm² (2 AWG) | 1000 V | 14.2 | 336 | 465 | 198 | 85 | |
| WK 137-Torsion FT4 1×50 mm² (1/0 AWG) | 1×50 mm² (1/0 AWG) | 1000 V | 16.5 | 480 | 635 | 245 | 99 | |
| WK 137-Torsion FT4 1×70 mm² (2/0 AWG) | 1×70 mm² (2/0 AWG) | 1000 V | 18.6 | 672 | 855 | 305 | 112 | |
| WK 137-Torsion FT4 1×95 mm² (3/0 AWG) | 1×95 mm² (3/0 AWG) | 1000 V | 21.2 | 912 | 1,140 | 370 | 127 | |
| WK 137-Torsion FT4 1×120 mm² (4/0 AWG) | 1×120 mm² (4/0 AWG) | 1000 V | 23.4 | 1,152 | 1,410 | 430 | 140 | |
| WK 137-Torsion FT4 1×150 mm² (300 kcmil) | 1×150 mm² (300 kcmil) | 1000 V | 25.8 | 1,440 | 1,740 | 495 | 155 | |
| WK 137-Torsion FT4 1×185 mm² (350 kcmil) | 1×185 mm² (350 kcmil) | 1000 V | 28.2 | 1,776 | 2,110 | 565 | 169 | |
| WK 137-Torsion FT4 1×240 mm² (500 kcmil) | 1×240 mm² (500 kcmil) | 1000 V | 31.8 | 2,304 | 2,710 | 670 | 191 | |
| WK 137-Torsion FT4 1×300 mm² (600 kcmil) | 1×300 mm² (600 kcmil) | 1000 V | 35.0 | 2,880 | 3,340 | 770 | 210 | |
| Multi-Core 1000 V WTTC / FT4 Nacelle Auxiliary Power Cables | ||||||||
| WK 137-Torsion FT4 4G25 mm² (4×4 AWG) | 4G25 mm² (4×4 AWG) | 1000 V | 27.6 | 960 | 1,420 | 138 | 166 | |
| WK 137-Torsion FT4 4G50 mm² (4×1/0 AWG) | 4G50 mm² (4×1/0 AWG) | 1000 V | 35.8 | 1,920 | 2,680 | 205 | 215 | |
Quality & approvals
Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.
| Testing & inspection | Test value / reference | Frequency |
|---|---|---|
| Routine tests | ||
| 3.5 kV AC 5-min dielectric withstand & CSA FT4 vertical tray flame test | Zero breakdown; char height within CSA FT4 / IEEE 1202 limits | Every batch |
| Sample tests | ||
| 20-year wind-turbine yaw torsion endurance test (±100°/m at −40 °C) | Zero strand breakage or jacket cracking after full life-cycle torsion simulation | Qualification type test |
Marking & supply
Sheath marking
Technical documents
FAQ
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