Longwall shearer & Bretby handler
Longwall shearer and face conveyor cable troughs requiring per-phase shielding and ground-check pilot.
Product
Extra-heavy-duty shielded underground mining trailing cables to ICEA S-75-381 / NEMA WC 58: Type SHD-CGC (2 kV & 5 kV) with 3 grounds and a 16 AWG yellow PP center ground-check pilot for longwall shearers, plus Type SHD Flat 3C (2 kV) for continuous miners.
Typical values for this cable type, based on ICEA S-75-381 / NEMA WC 58 — confirmed in the datasheet and quotation for your order.
Application fit
MSHA-listed shielded flat/round underground coal-mining trailing cable (SHD / SHD-CGC) with ground-check monitoring for continuous miners, shuttle cars and longwalls.
Longwall shearer and face conveyor cable troughs requiring per-phase shielding and ground-check pilot.
Primary duty — trailing behind continuous miners, roof bolters and loading machines.
Flat and round profiles wind cleanly onto shuttle-car and scoop-tram spooling drums.
Extra-heavy CPE/PCP jacket resists acid mine water, hydraulic oil and coal-floor abrasion.
Designed for horizontal face trailing and shuttle-car spooling, not deep shaft suspension.
Use Type MP-GC Mine FeederConstruction
In Type SHD-CGC (2 kV & 5 kV), three EPR-insulated phase cores (each with a semi-conducting strand shield and tinned-copper + colour-coded nylon braid shield) are cabled around a central 16 AWG yellow polypropylene-insulated ground-check conductor, with three bare tinned copper grounding conductors in the outer interstices and integral torsion-resistant fill under a reinforced mold-cured CPE jacket. In Type SHD Flat 3C (2 kV), three shielded phase cores lie parallel with two 3 AWG grounding conductors between them.
| # | Layer | Material & reference |
|---|---|---|
| 1 | Phase conductors (3) | Flexible rope-lay stranded annealed tinned copper (ASTM B172 / B33)2/0 AWG to 350 kcmil (4 AWG–350 kcmil series) |
| 2 | Strand shield | Extruded semi-conducting thermoset layer / tape over phase conductorStress control |
| 3 | Primary insulation | 90 °C ethylene-propylene rubber (EPR) — 80–95 mil (2 kV) or 110–120 mil (5 kV)ICEA S-75-381 Part 3 |
| 4 | Insulation shield | Tinned copper and colour-coded nylon/textile composite braid over each phase coreIndividual phase metallic screen |
| 5 | Center ground-check (SHD-CGC) | 16 AWG flexible tinned copper with high-strength yellow polypropylene insulation in cable center30 CFR § 75.804(a) |
| 6 | Grounding conductors | Three uninsulated tinned copper grounds in outer interstices (SHD-CGC) or two grounds between flat phase cores (SHD Flat)5 to 1 AWG (SHD-CGC) · 3 AWG (SHD Flat 2/0) |
| 7 | Integral fill & separator tape | Pure integral elastomeric fill for torsion resistance plus non-conducting separator tapeAnti-torsion cabled core |
| 8 | Outer jacket | Reinforced mold-cured extra-heavy-duty black thermoset CPE (205–265 mil) or neopreneP-7K-184-MSHA / P-184-MSHA · PA DEP |
2/0 AWG to 350 kcmil (80–95 mil EPR, 205–250 mil CPE) — longwall shearers & continuous miners
2/0 AWG to 350 kcmil (110–120 mil EPR, 220–265 mil CPE) — medium-voltage longwall faces
2/0 AWG + 2×3 AWG grounds (1.205 × 2.970 in / 30.6 × 75.4 mm) — flat shielded continuous-miner cable
Technical data
Sizes
Switch between Type SHD-CGC (Center Ground Check, 2 kV & 5 kV) and Type SHD Flat 3C (2 kV) tables.
| Type · size | Phase strands | Grounds (3) AWG (strands) | Center GC pilot | Insulation mils | Insulation mm | Jacket mils | Nominal OD in | Nominal OD mm | Weight ≈ lb/kft | Mass ≈ kg/km | Ampacity A (90 °C) | Enquiry |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Type SHD-CGC · 2,000 V (3 Shielded Phase + 3 Grounds + 16 AWG Center GC) | ||||||||||||
| SHD-CGC 2 kV · 3 × 4 AWG | 259 | 3 × 8 AWG (133) | 16 AWG (PP) | 70 | 1.78 | 185 | 1.62 | 41.1 | 1,850 | 2,753 | 122 | |
| SHD-CGC 2 kV · 3 × 2 AWG | 259 | 3 × 7 AWG (133) | 16 AWG (PP) | 70 | 1.78 | 195 | 1.78 | 45.2 | 2,360 | 3,512 | 159 | |
| SHD-CGC 2 kV · 3 × 1 AWG | 259 | 3 × 6 AWG (133) | 16 AWG (PP) | 80 | 2.03 | 200 | 1.91 | 48.5 | 2,790 | 4,152 | 184 | |
| SHD-CGC 2 kV · 3 × 1/0 AWG | 266 | 3 × 5 AWG (133) | 16 AWG (PP) | 80 | 2.03 | 205 | 2.00 | 50.8 | 3,120 | 4,643 | 211 | |
| SHD-CGC 2 kV · 3 × 2/0 AWG | 323 | 3 × 5 AWG (133) | 16 AWG (PP) | 80 | 2.03 | 205 | 2.09 | 53.1 | 3,400 | 5,059 | 243 | |
| SHD-CGC 2 kV · 3 × 3/0 AWG | 418 | 3 × 4 AWG (259) | 16 AWG (PP) | 80 | 2.03 | 205 | 2.21 | 56.1 | 3,934 | 5,855 | 279 | |
| SHD-CGC 2 kV · 3 × 4/0 AWG | 532 | 3 × 3 AWG (259) | 16 AWG (PP) | 80 | 2.03 | 220 | 2.36 | 59.9 | 4,860 | 7,231 | 321 | |
| SHD-CGC 2 kV · 3 × 250 kcmil | 627 | 3 × 2 AWG (259) | 16 AWG (PP) | 95 | 2.41 | 235 | 2.58 | 65.5 | 5,780 | 8,602 | 355 | |
| SHD-CGC 2 kV · 3 × 350 kcmil | 888 | 3 × 1 AWG (259) | 16 AWG (PP) | 95 | 2.41 | 250 | 2.81 | 71.4 | 7,400 | 11,012 | 435 | |
| Type SHD-CGC · 5,000 V (3 Shielded Phase + 3 Grounds + 16 AWG Center GC) | ||||||||||||
| SHD-CGC 5 kV · 3 × 1/0 AWG | 266 | 3 × 5 AWG (133) | 16 AWG (PP) | 110 | 2.79 | 220 | 2.11 | 53.6 | 3,390 | 5,045 | 211 | |
| SHD-CGC 5 kV · 3 × 2/0 AWG | 323 | 3 × 5 AWG (133) | 16 AWG (PP) | 110 | 2.79 | 220 | 2.20 | 55.9 | 3,716 | 5,529 | 243 | |
| SHD-CGC 5 kV · 3 × 3/0 AWG | 418 | 3 × 4 AWG (259) | 16 AWG (PP) | 110 | 2.79 | 235 | 2.36 | 59.9 | 4,130 | 6,146 | 279 | |
| SHD-CGC 5 kV · 3 × 4/0 AWG | 532 | 3 × 3 AWG (259) | 16 AWG (PP) | 110 | 2.79 | 235 | 2.50 | 63.5 | 5,190 | 7,723 | 321 | |
| SHD-CGC 5 kV · 3 × 250 kcmil | 627 | 3 × 2 AWG (259) | 16 AWG (PP) | 120 | 3.05 | 250 | 2.72 | 69.1 | 6,120 | 9,108 | 355 | |
| SHD-CGC 5 kV · 3 × 350 kcmil | 888 | 3 × 1 AWG (259) | 16 AWG (PP) | 120 | 3.05 | 265 | 2.95 | 74.9 | 7,571 | 11,265 | 435 | |
| Type · size | Strands (power / ground) | Insulation in | Insulation mm | H × W in | H × W mm | Weight ≈ lb/kft | Mass ≈ kg/km | Ampacity A (90 °C) |
|---|---|---|---|---|---|---|---|---|
| Type SHD Flat · 3 × 4 AWG + 2×8 G | 259 / 133 | 0.070 | 1.78 | 0.940 × 2.250 | 23.9 × 57.2 | 1,750 | 2,604 | 122 |
| Type SHD Flat · 3 × 2 AWG + 2×6 G | 259 / 133 | 0.070 | 1.78 | 1.030 × 2.520 | 26.2 × 64.0 | 2,280 | 3,393 | 159 |
| Type SHD Flat · 3 × 1 AWG + 2×5 G | 259 / 133 | 0.080 | 2.03 | 1.120 × 2.750 | 28.4 × 69.9 | 2,760 | 4,107 | 184 |
| Type SHD Flat · 3 × 1/0 AWG + 2×4 G | 266 / 259 | 0.080 | 2.03 | 1.160 × 2.860 | 29.5 × 72.6 | 3,180 | 4,732 | 211 |
| Type SHD Flat · 3 × 2/0 AWG + 2×3 G | 329 (7×47) / 204 (6×34) | 0.080 | 2.03 | 1.205 × 2.970 | 30.6 × 75.4 | 3,600 | 5,357 | 243 |
| Type SHD Flat · 3 × 3/0 AWG + 2×2 G | 418 / 259 | 0.080 | 2.03 | 1.300 × 3.210 | 33.0 × 81.5 | 4,190 | 6,235 | 279 |
| Type SHD Flat · 3 × 4/0 AWG + 2×1 G | 532 / 259 | 0.080 | 2.03 | 1.410 × 3.500 | 35.8 × 88.9 | 4,950 | 7,366 | 321 |
Reel check
A first screen using datasheet values. Engineering confirms drum geometry, acceleration and tension with your quotation.
Quality & approvals
Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.
| Testing & inspection | Test value / reference | Frequency |
|---|---|---|
| Routine tests | ||
| In-line spark test & conductor/shield continuity | 100 % spark test on EPR phase insulation and polypropylene center GC pilot before cabling | Every core |
| High-voltage AC dielectric & shield resistance test | Phase-to-shield/ground AC proof test and DC conductor/ground/pilot resistance per ICEA S-75-381 | Every shipping length |
| Sample tests | ||
| MSHA & Pennsylvania DEP flame resistance test | Self-extinguishing burn test per MSHA 30 CFR Part 7 (P-184-MSHA / P-7K-184-MSHA) and PA DEP | Production batch |
| Laser diameter, profile & jacket wall concentricity | Dual-axis verification of nominal OD (+8 % / −5 %) or flat H × W tolerances (±0.050 / ±0.080 in) | Every drum |
Marking & supply
Sheath marking
Technical documents
FAQ
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