Mining trailing & reeling cablesICEA S-75-381 / NEMA WC 582 kV & 5 kV ShieldedP-7K-184-MSHA

Type SHD & SHD-CGC Shielded Underground Mining Cable2 kV & 5 kV 3-core shielded trailing cables: SHD-CGC (center GC) & SHD Flat 3C

Extra-heavy-duty shielded underground mining trailing cables to ICEA S-75-381 / NEMA WC 58: Type SHD-CGC (2 kV & 5 kV) with 3 grounds and a 16 AWG yellow PP center ground-check pilot for longwall shearers, plus Type SHD Flat 3C (2 kV) for continuous miners.

EMC screen
Outdoor & humid
Oil-resistant
Flame-retardant
Order designation
SHD-CGC 2 kV · 3 × 2/0 AWG
Nominal OD
53.1 mm
Nominal OD (in)
2.09 in
Mass ≈
5,059 kg/km
Ampacity (90 °C)
243 A
Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum
Rated voltage
2 kV & 5 kV
2,000 V & 5,000 V classes
Core arrangement
3P+3G+GC / 3P+2G
SHD-CGC (center GC) & SHD Flat
Conductor sizes
6 AWG–500 kcmil
2/0–350 kcmil (std 4 AWG–350)
Max. conductor T
+90 °C
90 °C EPR · 130 °C overload
Min. operating T
−40 °C
Mold-cured CPE / Neoprene
Min. bend radius
6 × D / 8 × OD
8 × OD (round) · 6 × H (flat)

Typical values for this cable type, based on ICEA S-75-381 / NEMA WC 58 — confirmed in the datasheet and quotation for your order.

Application fit

Is Type SHD / SHD-CGC right for your machine?

MSHA-listed shielded flat/round underground coal-mining trailing cable (SHD / SHD-CGC) with ground-check monitoring for continuous miners, shuttle cars and longwalls.

Longwall shearer & Bretby handler

Suitable

Longwall shearer and face conveyor cable troughs requiring per-phase shielding and ground-check pilot.

Trailing & towing

Suitable

Primary duty — trailing behind continuous miners, roof bolters and loading machines.

Cylindrical / multi-layer drum

Suitable

Flat and round profiles wind cleanly onto shuttle-car and scoop-tram spooling drums.

Immersion & wet locations

Suitable

Extra-heavy CPE/PCP jacket resists acid mine water, hydraulic oil and coal-floor abrasion.

Free-hanging vertical run

Not suitable

Designed for horizontal face trailing and shuttle-car spooling, not deep shaft suspension.

Use Type MP-GC Mine Feeder
Typical machinesUnderground coal longwall shearersContinuous miners & roadheadersArmoured face conveyors (AFC)Stage loaders & mobile crushersUnderground loaders & shuttle carsHigh-capacity mine dewatering

Construction

Layer by layer

In Type SHD-CGC (2 kV & 5 kV), three EPR-insulated phase cores (each with a semi-conducting strand shield and tinned-copper + colour-coded nylon braid shield) are cabled around a central 16 AWG yellow polypropylene-insulated ground-check conductor, with three bare tinned copper grounding conductors in the outer interstices and integral torsion-resistant fill under a reinforced mold-cured CPE jacket. In Type SHD Flat 3C (2 kV), three shielded phase cores lie parallel with two 3 AWG grounding conductors between them.

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Schematic, not to scale — generated from the layer data
#LayerMaterial & reference
1Phase conductors (3)Flexible rope-lay stranded annealed tinned copper (ASTM B172 / B33)2/0 AWG to 350 kcmil (4 AWG–350 kcmil series)
2Strand shieldExtruded semi-conducting thermoset layer / tape over phase conductorStress control
3Primary insulation90 °C ethylene-propylene rubber (EPR) — 80–95 mil (2 kV) or 110–120 mil (5 kV)ICEA S-75-381 Part 3
4Insulation shieldTinned copper and colour-coded nylon/textile composite braid over each phase coreIndividual phase metallic screen
5Center ground-check (SHD-CGC)16 AWG flexible tinned copper with high-strength yellow polypropylene insulation in cable center30 CFR § 75.804(a)
6Grounding conductorsThree uninsulated tinned copper grounds in outer interstices (SHD-CGC) or two grounds between flat phase cores (SHD Flat)5 to 1 AWG (SHD-CGC) · 3 AWG (SHD Flat 2/0)
7Integral fill & separator tapePure integral elastomeric fill for torsion resistance plus non-conducting separator tapeAnti-torsion cabled core
8Outer jacketReinforced mold-cured extra-heavy-duty black thermoset CPE (205–265 mil) or neopreneP-7K-184-MSHA / P-184-MSHA · PA DEP

Type SHD-CGC · 2,000 V (3P + 3G + 1 Center GC)

2/0 AWG to 350 kcmil (80–95 mil EPR, 205–250 mil CPE) — longwall shearers & continuous miners

Type SHD-CGC · 5,000 V (3P + 3G + 1 Center GC)

2/0 AWG to 350 kcmil (110–120 mil EPR, 220–265 mil CPE) — medium-voltage longwall faces

Type SHD Flat 3C · 2,000 V (3P + 2G, no GC)

2/0 AWG + 2×3 AWG grounds (1.205 × 2.970 in / 30.6 × 75.4 mm) — flat shielded continuous-miner cable

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on ICEA S-75-381 / NEMA WC 58. Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage
2,000 V (Type SHD Flat 3C & Type SHD-CGC 3C) · 5,000 V (Type SHD-CGC Round 3C)
Ampacity range (90 °C)
243 to 435 A for 2/0 AWG–350 kcmil (95 to 487 A across full 6 AWG–500 kcmil range at 90 °C conductor, 40 °C ambient)
Phase core shielding
Semi-conducting strand shield + tinned copper/textile composite braid over each phase insulation
Grounding conductors
SHD-CGC: 3 symmetrical interstitial grounds · SHD Flat: 2 grounds between phase cores
Ground-check pilot (CGC)
30 CFR § 75.804: ≥ 16 AWG center ground-check conductor insulated with polypropylene permitted on longwall/shearer cables

Thermal

Max. continuous conductor temp.
+90 °C continuous conductor temperature
Emergency overload / short-circuit
+130 °C emergency overload · +250 °C short-circuit
Min. operating temperature
−40 °C (extra-heavy-duty thermoset CPE / neoprene)

Mechanical

Min. bending radius
8 × OD for shielded round SHD-CGC cables; 6 × minor height H in the flat bending plane for Type SHD Flat 3C
Core fill & torsion control
Integral rubber fill and reinforcing binder for anti-torsion longwall handling
Outer jacket & wall thickness
Reinforced mold-cured extra-heavy-duty black thermoset CPE (205–265 mil wall) or polychloroprene/neoprene

Resistance

Mine flame acceptance
MSHA 30 CFR Part 7 Subpart K flame test (P-184-MSHA / P-7K-184-MSHA); Pennsylvania DEP flame-resistant acceptance
Underground face environment
Resists coal-face rock fall, Bretby cable-handler flexing, abrasion, oil, emulsion fluids, moisture and ozone

Reference standards

Primary cable standard
ICEA S-75-381 / NEMA WC 58
Conductors & regulatory compliance
ASTM B172; ASTM B33 (rope-lay tinned copper); MSHA 30 CFR § 75.804

Identification

Phase braid identification
Colour-coded textile/copper composite braid over each phase core
Ground-check & ground identification
16 AWG polypropylene-insulated center ground-check conductor
Jacket colour & marking
Black mold-cured extra-heavy-duty CPE or neoprene with permanent embossed/printed MSHA legend

Sizes

22 configurations across Type SHD-CGC (2 kV & 5 kV) and Type SHD Flat 3C (2 kV)

Switch between Type SHD-CGC (Center Ground Check, 2 kV & 5 kV) and Type SHD Flat 3C (2 kV) tables.

Type SHD-CGC · 2 kV & 5 kV (Center GC)
Type · sizePhase
strands
Grounds (3)
AWG (strands)
Center GC
pilot
Insulation
mils
Insulation
mm
Jacket
mils
Nominal OD
in
Nominal OD
mm
Weight ≈
lb/kft
Mass ≈
kg/km
Ampacity
A (90 °C)
Enquiry
Type SHD-CGC · 2,000 V (3 Shielded Phase + 3 Grounds + 16 AWG Center GC)
SHD-CGC 2 kV · 3 × 4 AWG2593 × 8 AWG (133)16 AWG (PP)701.781851.6241.11,8502,753122
SHD-CGC 2 kV · 3 × 2 AWG2593 × 7 AWG (133)16 AWG (PP)701.781951.7845.22,3603,512159
SHD-CGC 2 kV · 3 × 1 AWG2593 × 6 AWG (133)16 AWG (PP)802.032001.9148.52,7904,152184
SHD-CGC 2 kV · 3 × 1/0 AWG2663 × 5 AWG (133)16 AWG (PP)802.032052.0050.83,1204,643211
SHD-CGC 2 kV · 3 × 2/0 AWG3233 × 5 AWG (133)16 AWG (PP)802.032052.0953.13,4005,059243
SHD-CGC 2 kV · 3 × 3/0 AWG4183 × 4 AWG (259)16 AWG (PP)802.032052.2156.13,9345,855279
SHD-CGC 2 kV · 3 × 4/0 AWG5323 × 3 AWG (259)16 AWG (PP)802.032202.3659.94,8607,231321
SHD-CGC 2 kV · 3 × 250 kcmil6273 × 2 AWG (259)16 AWG (PP)952.412352.5865.55,7808,602355
SHD-CGC 2 kV · 3 × 350 kcmil8883 × 1 AWG (259)16 AWG (PP)952.412502.8171.47,40011,012435
Type SHD-CGC · 5,000 V (3 Shielded Phase + 3 Grounds + 16 AWG Center GC)
SHD-CGC 5 kV · 3 × 1/0 AWG2663 × 5 AWG (133)16 AWG (PP)1102.792202.1153.63,3905,045211
SHD-CGC 5 kV · 3 × 2/0 AWG3233 × 5 AWG (133)16 AWG (PP)1102.792202.2055.93,7165,529243
SHD-CGC 5 kV · 3 × 3/0 AWG4183 × 4 AWG (259)16 AWG (PP)1102.792352.3659.94,1306,146279
SHD-CGC 5 kV · 3 × 4/0 AWG5323 × 3 AWG (259)16 AWG (PP)1102.792352.5063.55,1907,723321
SHD-CGC 5 kV · 3 × 250 kcmil6273 × 2 AWG (259)16 AWG (PP)1203.052502.7269.16,1209,108355
SHD-CGC 5 kV · 3 × 350 kcmil8883 × 1 AWG (259)16 AWG (PP)1203.052652.9574.97,57111,265435
  • Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
  • 2/0 AWG, 3/0 AWG, 4/0 AWG and 350 kcmil rows are directly from TEBAOFLEX datasheets (datasheet_5c01fa2975.pdf and datasheet_27b50accde.pdf).
  • Each SHD-CGC cable contains three shielded phase conductors, three symmetrical interstitial grounding conductors, and one central 16 AWG yellow polypropylene-insulated ground-check conductor.

Reel check

Will it fit your machine?

A first screen using datasheet values. Engineering confirms drum geometry, acceleration and tension with your quotation.

Check results

Enter your drum core diameterMinimum for this size is about 850 mm
Minimum bending radius
425 mm
Min. drum core diameter
≈ 850 mm
Cable weight on drum
505.9 kg
Outer diameter
53.1 mm
Indicative only: based on the datasheet outer diameter and 8 × OD bending radius. Current derating for wound layers per DIN VDE 0298-4 is assessed separately.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

  1. ConductorClass 5 stranding
  2. Spark test100 % in-line
  3. Lay-upCores, earth, fillers
  4. SheathingInner, braid / screen, outer
  5. Electrical testsAC voltage, resistance
  6. DimensionsOD, wall thickness
  7. Inspection documents & dispatchDrum & dispatch
Testing & inspectionTest value / referenceFrequency
Routine tests
In-line spark test & conductor/shield continuity100 % spark test on EPR phase insulation and polypropylene center GC pilot before cablingEvery core
High-voltage AC dielectric & shield resistance testPhase-to-shield/ground AC proof test and DC conductor/ground/pilot resistance per ICEA S-75-381Every shipping length
Sample tests
MSHA & Pennsylvania DEP flame resistance testSelf-extinguishing burn test per MSHA 30 CFR Part 7 (P-184-MSHA / P-7K-184-MSHA) and PA DEPProduction batch
Laser diameter, profile & jacket wall concentricityDual-axis verification of nominal OD (+8 % / −5 %) or flat H × W tolerances (±0.050 / ±0.080 in)Every drum

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

ICEA S-75-381 / NEMA WC 58CE · LVDRoHS · REACH

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX · TYPE SHD-CGC · 2000V (or 5000V) · 90C · 3/C [size] · P-7K-184-MSHA
Delivery form
Heavy-duty heat-treated export timber drums with solid wood battens and steel strapping
Lengths
Custom cut-to-length reels matched to longwall shearer or continuous-miner run length
Certificate
EN 10204 3.1 inspection certificate supplied with every drum
Quote response
Engineering specifications, drawings and quotation within 2 business hours

Technical documents

Downloads

Revision
2026-10-20
Updated
2026-10-20

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

What is the difference between Type SHD-CGC, Type SHD-GC and Type SHD?
All three are individually phase-shielded trailing cables to ICEA S-75-381 / NEMA WC 58, but their grounding and pilot geometry differ. Type SHD-GC places two grounding conductors in two outer interstices and an 8 or 6 AWG ground-check pilot in the third interstice. Type SHD-CGC ('Center Ground Check') places a high-strength 16 AWG yellow polypropylene-insulated ground-check pilot in the geometric center of the three phase cores and distributes three grounding conductors symmetrically in all three outer interstices — preventing pilot breakage under torsion in longwall cable handlers. Plain Type SHD (such as Type SHD Flat 3C 2 kV) includes grounding conductors and phase shields but omits the ground-check pilot.
Why does Type SHD-CGC use a 16 AWG polypropylene-insulated center ground-check conductor?
Under MSHA 30 CFR § 75.804(a), underground coal trailing cables are permitted to use a center ground-check conductor not smaller than 16 AWG insulated with polypropylene rather than a larger interstitial pilot. Placing the 16 AWG pilot along the neutral axis of the cable eliminates alternating tensile and compressive strain as the cable bends and twists through longwall Bretby chains.
How are the individual phase shields identified in Type SHD-CGC?
Each EPR-insulated phase conductor is screened with a composite braid combining tinned copper strands (for fault-current and capacitive-charging drainage) and colour-coded nylon yarn (Black, White, Red) so electricians can identify phases without stripping back the metallic screen.
When is Type SHD Flat 3C (2 kV) specified instead of round Type SHD-CGC?
Type SHD Flat 3C (such as 3 × 2/0 AWG + 2 × 3 AWG grounds, 1.205 × 2.970 in / 30.6 × 75.4 mm) is specified for low-seam 2,000 V continuous miners and shuttle-fed face equipment where the machine entry gland and level-wind guide require a low-profile flat cable and the protection scheme does not use a separate pilot wire.

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Type SHD / SHD-CGC SHD / SHD-CGC Shielded Underground Mining Trailing Cable

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