Screened servo motor power cable0.6/1 kV (UL 1000 V)Low-Cap PP/PURDESINA RAL 2003

Shielded Servo Motor Power Cable0.6/1 kV low-capacitance PP/PUR screened servo motor drag-chain cable

High-acceleration 0.6/1 kV (UL 1000 V) servo motor power cable engineered with IEC 60228 Class 6 copper conductors, low-capacitance polypropylene (PP) core insulation, ≥ 85 % tinned copper braid and DESINA orange RAL 2003 halogen-free PUR jacket.

Low-EMC design
EMC screen
Oil-resistant
Flame-retardant
Order designation
SERVO-FD-CP 4G4.0
Outer Ø ≈
11.9 mm
Total copper
192 kg/km
Total weight ≈
268 kg/km
Min. bend R (chain)
89 mm
Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum
Rated voltage
0.6/1 kV
U0/U · UL/CSA 1000 V AWM
Capacitance
≈ 60 pF/m
low-cap PP core insulation
Bend radius
7.5 × OD
moving in chain · 4 × OD fixed
Acceleration
Up to 50 m/s²
travel speed up to 5 m/s
Temperature
−40…+80 °C
moving · −50…+80 °C fixed
Outer sheath
PUR (RAL 2003)
DESINA orange · halogen-free

Typical values for this cable type, based on DIN VDE 0250 / UL AWM Style 21223 — confirmed in the datasheet and quotation for your order.

Application fit

Is Shielded Servo Motor Power Cable right for your machine?

Designed for 4-wire (U/V/W + PE) servo and spindle motor power connections in high-speed cable carriers without holding-brake pairs.

Energy chain / drag chain

Suitable

Supports up to 5 m/s speed and 50 m/s² acceleration in linear gantry and machine-tool drag chains.

VFD inverter to AC motor screened feeder

Suitable

Low-loss PP dielectric (εr ≈ 2.2) and ≥ 85 % tinned copper braid contain high dv/dt IGBT switching noise.

Fixed installation

Suitable

UL 1000 V AWM Style 21223 and CSA approval allow tray routing from drive cabinet to machine entry.

Motorised monospiral reel

Not suitable

Not reinforced for high-tension outdoor crane drums; use screened rubber reeling cable.

Use NSHTÖU Reeling Cable
Typical machinesCNC Multi-Axis Machining CentresHigh-Speed Linear Motor GantriesLaser & Waterjet Cutting TablesAutomated Stamping & Press LinesPackaging & Bottling Servo Axes

Construction

Layer by layer

Shown: 4G6.0 (U, V, W, PE) low-capacitance screened servo motor power cable with polypropylene insulation and DESINA orange RAL 2003 PUR jacket.

12345
Schematic, not to scale — generated from the layer data
#LayerMaterial & reference
1Phase & PE conductorsSuperfine stranded bare copper (IEC 60228 Class 6)IEC 60228 Class 6
2Low-capacitance insulationPolypropylene (PP / TPE-E) dielectric with low permittivityReduces capacitive leakage currents on long PWM runs
3PTFE sliding wrapLow-friction non-woven fleece / PTFE tape over short-pitch 4-core bundleAbsorbs shear strain at 50 m/s² acceleration
4Foil + tinned Cu braid screenAluminium-laminated polyester tape + tinned copper braid (≥ 85 % optical coverage)Dual high/low-frequency PWM EMI shielding
5Outer motion jacketHalogen-free polyurethane compound (TMPU), DESINA orange RAL 2003DIN EN 50363-10-2 · oil, coolant & abrasion resistant

4G (3+PE)

Three black phase cores marked U/V/W (or 1/2/3) + one green-yellow protective earth core

3+3G Symmetric

Three phase cores + three split interstitial green-yellow earth cores for high-power spindles

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on DIN VDE 0250 / UL AWM Style 21223. Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage U0/U
0.6/1 kV (UL/CSA 1000 V)
AC test voltage
4000 V AC (50 Hz, 5 min)
Screen / Field control
Al-PET foil + ≥ 85 % tinned copper braid
Capacitance
≈ 60 pF/m (core/core) · ≈ 105 pF/m (core/screen)
Insulation resistance
≥ 500 MΩ·km at 20 °C

Thermal

Temperature, flexing
−40 °C to +80 °C
Temperature, fixed installation
−50 °C to +80 °C
Max. conductor temperature
+90 °C (VDE) · +80 °C (UL AWM)
Short-circuit temperature
+250 °C (max. 5 s)

Mechanical

Min. bending radius, moving
7.5 × OD (≤ 16 mm² ) · 10 × OD (≥ 25 mm²)
Min. bending radius, fixed
4 × OD
Max. travel speed
5 m/s gliding · 10 m/s unsupported
Max. acceleration
Up to 50 m/s²
Torsional stress
±30°/m in linear carrier

Resistance

Oil resistance
DIN EN 50363-10-2 · UL Oil Res I & II
Flame retardance
IEC 60332-1-2 · UL 1581 FT1 / VW-1
Halogen-free / Smoke density
IEC 60754-1/2 halogen-free
Hydrolysis & microbes
Hydrolysis- and microbe-resistant polyether PUR
Abrasion
High cut and abrasion resistance (ISO 4649)

Reference standards

Cable type (construction standard)
DIN EN 50525-2-21 / VDE 0250 & DESINA
Conductor
IEC 60228 Class 6 superfine copper
Product approvals
UL AWM Style 21223 / 20234 · CSA C22.2 No. 210
RoHS & REACH
2011/65/EU (RoHS 2) & EC 1907/2006 compliant

Identification

Sheath colour
Orange (RAL 2003 per DESINA / ISO 13849)
Core identification
Black cores U/V/W (or 1/2/3) + GNYE PE core
Marking
TEBAOFLEX SERVO-FD-CP <size> 0.6/1kV 1000V UL CE
Customs tariff (HS)
8544.49

Sizes

12 standard 4-core & symmetric servo power sizes

0.6/1 kV (UL 1000 V) screened servo motor supply cables without brake pairs. For integrated brake/thermal pairs see Servo Power Cable with Brake Pair.

Dimensions & weights
Order designationConfigurationPhase sizeOuter Ø ≈
mm
Total Cu
kg/km
Weight ≈
kg/km
Min. bend R
chain mm
Enquiry
4G 1.5–4.0 mm² servo motor leads
SERVO-FD-CP 4G1.54G1.51.5 mm²8.77912865
SERVO-FD-CP 4G2.54G2.52.5 mm²10.212418476
SERVO-FD-CP 4G4.04G4.04.0 mm²11.919226889
4G 6.0–16 mm² medium spindle leads
SERVO-FD-CP 4G6.04G6.06.0 mm²13.8280376104
SERVO-FD-CP 4G104G1010 mm²16.9456595127
SERVO-FD-CP 4G164G1616 mm²20.4710895153
4G 25–50 mm² high-power drive leads
SERVO-FD-CP 4G254G2525 mm²24.81,0951,340186
SERVO-FD-CP 4G354G3535 mm²28.21,5101,820212
SERVO-FD-CP 4G504G5050 mm²33.42,1402,560250
3+3G symmetric earth VFD servo leads
SERVO-FD-SYM 3×1.5+3G0.253×1.5 + 3G0.251.5 mm²9.18213468
SERVO-FD-SYM 3×2.5+3G0.53×2.5 + 3G0.52.5 mm²10.612819280
SERVO-FD-SYM 3×4.0+3G0.753×4.0 + 3G0.754.0 mm²12.419827893
  • Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
  • For servo motors requiring an integrated 24 V DC holding brake or KTY/PTC thermal pair, select Servo Power Cable with Brake Pair.

Reel check

Will it fit your machine?

A first screen using datasheet values. Engineering confirms drum geometry, acceleration and tension with your quotation.

Check results

Drum core 150 mm is below 178 mmUse a larger drum core or a smaller cable size
240 m/min ≤ 300 m/minWithin the rated travel speed
Minimum bending radius
89 mm
Min. drum core diameter
≈ 178 mm
Cable weight on drum
5.4 kg
Copper content
3.8 kg
Indicative only: based on the datasheet outer diameter and 7.5 × OD bending radius. Current derating for wound layers per DIN VDE 0298-4 is assessed separately.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

  1. ConductorClass 5 stranding
  2. Spark test100 % in-line
  3. Lay-upCores, earth, fillers
  4. SheathingInner, braid / screen, outer
  5. Electrical testsAC voltage, resistance
  6. DimensionsOD, wall thickness
  7. Inspection documents & dispatchDrum & dispatch
Testing & inspectionTest value / referenceFrequency
Routine tests
4000 V AC high-voltage dielectric test4.0 kV AC core/core and core/screen for 5 minEvery manufactured length
Mutual capacitance & phase symmetry checkCore/core capacitance within nominal low-cap PP toleranceEvery production lot
Sample tests
High-acceleration energy-chain test≥ 8 million cycles at 7.5 × OD and 50 m/s² accelerationQualification & periodic audit
Halogen-free & oil-immersion testPass IEC 60754-1/2 and DIN EN 50363-10-2 TMPU oil resistanceType approval

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

CE (2014/35/EU LVD & 2014/30/EU EMC)UL AWM Style 21223 / 20234 (80 °C 1000 V)DESINA Colour-Coding Compliant (RAL 2003)

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX SERVO-FD-CP <size> 0.6/1kV AWM 21223 80C 1000V CE
Delivery form
Non-returnable fumigated wooden drums or coils
Standard lengths
100 m · 500 m · 1000 m (cut lengths on request)
MOQ
100 m (stock sizes) · 300 m (custom)
Lead time
2–3 weeks ex-works
Incoterms
EXW, FCA, FOB, CIF, DAP

Technical documents

Downloads

Revision
2026-10-20
Updated
2026-10-20

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

Why is polypropylene (PP) core insulation used instead of PVC in Shielded Servo Motor Power Cable?
PWM servo drives switch IGBT transistors at 4 to 16 kHz with steep voltage edges (dv/dt). PVC has a high dielectric constant (εr ≈ 4.5–5.0) that causes high capacitive charging currents, heating the inverter output stage and tripping over-current protection. Polypropylene (εr ≈ 2.2) cuts cable capacitance nearly in half (~60 pF/m), allowing longer motor runs and cooler drive operation.
When should I select the 3+3G symmetric earth configuration instead of the standard 4G configuration?
In standard 4G cables (1.5 to 10 mm²), one core is the green-yellow PE conductor. For higher-power spindle and linear motors (or drives sensitive to common-mode bearing currents), the 3+3G design splits the protective earth into three smaller interstitial conductors placed symmetrically between U, V, and W, balancing phase inductance and cancelling common-mode shaft voltages.
Why is the outer PUR jacket coloured orange (RAL 2003)?
Orange (RAL 2003) follows the international DESINA® (DistributEd and Standardised INstallation technology for machine tools) colour code for servo motor power circuits. This allows maintenance technicians to immediately distinguish 0.6/1 kV motor power leads from green (RAL 6018) encoder/feedback cables and grey/black control cables inside crowded drag chains.
Can TEBAOFLEX supply this cable terminated with M23 or circular SpeedTec servo connectors?
Yes. In addition to bulk drum lengths, we manufacture 100 % hipot-tested servo motor harnesses terminated with M23, M40, or rectangular industrial connectors wired to Siemens SINAMICS, Fanuc, Bosch Rexroth, Beckhoff, and Allen-Bradley pinouts.

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01Selected sizes

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03Message for our engineers

Shielded Servo Motor Power Cable

Selected sizes:


Reel & motion:
- Reel type: 
- Drum core diameter (mm): 
- Cable length on drum (m): 
- Travel speed (m/min): 
- Max. acceleration: 
- Cycles per hour: 
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- Exposure (outdoor, water, oil, abrasion): 
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