TBM gantry & advancing tunnel reel
Galvanised steel wire armour (SWA) over extruded PVC bedding enables direct trench burial without protective ducting.
Product
Direct-burial 300/500 V process instrumentation cable built to BS EN 50288-7 with Class 2 copper conductors, low-capacitance PE (2Y) insulation, collective or PiMF Al/PET screen, PVC bedding, galvanised steel wire armour (SWA) and PVC outer sheath.
Typical values for this cable type, based on BS EN 50288-7 / EN 10257-1 — confirmed in the datasheet and quotation for your order.
Application fit
Engineered for direct-burial trenches, outdoor pipe racks, tank farms and rodent-exposed process areas requiring low-capacitance PE signal transmission and heavy mechanical protection.
Galvanised steel wire armour (SWA) over extruded PVC bedding enables direct trench burial without protective ducting.
UV- and hydrocarbon-resistant PVC outer sheath with full mechanical crush and rodent protection.
Terminates cleanly into E1W / Ex-d / Ex-e double-compression armoured brass or stainless cable glands.
Galvanised steel wire armour is exclusively for static installation and direct burial.
PUR Drag-Chain Control CableConstruction
Shown: RE-2Y(st)Y PiMF SWAY 4×2×1.5 mm² with Class 2 copper pairs, PE insulation, PiMF + collective Al/PET screens, extruded PVC inner bedding, 1.25 mm galvanised steel wire armour and black or Ex-i blue PVC outer sheath.
| # | Layer | Material & reference |
|---|---|---|
| 1 | Stranded copper conductors | Annealed bare or tinned copper, 7-wire stranded (IEC 60228 Class 2)Low DC resistance for long-distance tank-farm and pipeline loops |
| 2 | Polyethylene core insulation | Solid polyethylene (PE / 2Y per EN 50290-2-23)Low capacitance (≤ 100–115 nF/km) and high insulation resistance (≥ 5 GΩ·km) |
| 3 | Individual & collective Al/PET screens | Al/PET laminated tape + 0.5 mm² tinned copper drain wire (OS or PiMF+OS)100 % electrostatic interference rejection |
| 4 | Extruded PVC inner bedding (Y) | Extruded PVC compound (EN 50290-2-22) filling interstices over the collective screenProvides a circular, moisture-tight seat for E1W / Ex-d gland inner seals |
| 5 | Galvanised steel wire armour (SWA) | Single layer of round galvanised steel wires (0.9 / 1.25 / 1.6 mm per EN 10257-1), ≥ 90 % coverageWithstands trench backfill crush, rock impact, pulling tension and rodent attack |
| 6 | Flame-retardant PVC outer sheath (Y) | Extruded PVC (TM1) with ripcord, Black RAL 9005 or Blue RAL 5015 (Ex-i)IEC 60332-1-2 & IEC 60332-3-24 Cat C flame retardant |
Collectively screened pairs or triads with PVC bedding, galvanised SWA and PVC outer sheath
Individually and collectively foil-screened pairs (PiMF) with galvanised SWA armour
Technical data
Sizes
Includes galvanised steel wire armour gauge and finished outer diameter for E1W / Ex-d cable gland selection.
| Order designation | Format | SWA wire Ø | Outer Ø ≈ mm | Copper kg/km | Weight ≈ kg/km | Min. bend R fixed mm | Enquiry |
|---|---|---|---|---|---|---|---|
| 0.5 mm² SWA Armoured — L/R ≤ 25 µH/Ω | |||||||
| RE-2Y(st)Y SWAY 1×2×0.5 | 1×2×0.5 mm² | 0.9 mm SWA | 10.4 | 15 | 210 | 104 | |
| RE-2Y(st)Y SWAY 2×2×0.5 | 2×2×0.5 mm² | 0.9 mm SWA | 12.8 | 25 | 295 | 128 | |
| RE-2Y(st)Y PiMF SWAY 4×2×0.5 | 4×2×0.5 mm² | 0.9 mm SWA | 15.2 | 52 | 415 | 152 | |
| RE-2Y(st)Y PiMF SWAY 8×2×0.5 | 8×2×0.5 mm² | 1.25 mm SWA | 19.2 | 98 | 665 | 192 | |
| RE-2Y(st)Y PiMF SWAY 12×2×0.5 | 12×2×0.5 mm² | 1.25 mm SWA | 22.0 | 144 | 860 | 220 | |
| 0.75 mm² SWA Armoured — L/R ≤ 25 µH/Ω | |||||||
| RE-2Y(st)Y SWAY 1×2×0.75 | 1×2×0.75 mm² | 0.9 mm SWA | 10.8 | 20 | 232 | 108 | |
| RE-2Y(st)Y SWAY 2×2×0.75 | 2×2×0.75 mm² | 0.9 mm SWA | 13.6 | 34 | 335 | 136 | |
| RE-2Y(st)Y PiMF SWAY 4×2×0.75 | 4×2×0.75 mm² | 0.9 mm SWA | 16.4 | 71 | 475 | 164 | |
| RE-2Y(st)Y PiMF SWAY 8×2×0.75 | 8×2×0.75 mm² | 1.25 mm SWA | 20.8 | 136 | 765 | 208 | |
| 1.0 mm² SWA Armoured — L/R ≤ 25 µH/Ω | |||||||
| RE-2Y(st)Y SWAY 1×2×1.0 | 1×2×1.0 mm² | 0.9 mm SWA | 11.2 | 25 | 252 | 112 | |
| RE-2Y(st)Y PiMF SWAY 4×2×1.0 | 4×2×1.0 mm² | 1.25 mm SWA | 17.8 | 90 | 585 | 178 | |
| RE-2Y(st)Y PiMF SWAY 8×2×1.0 | 8×2×1.0 mm² | 1.25 mm SWA | 22.1 | 174 | 880 | 221 | |
| RE-2Y(st)Y PiMF SWAY 12×2×1.0 | 12×2×1.0 mm² | 1.6 mm SWA | 25.4 | 258 | 1,140 | 254 | |
| 1.5 mm² SWA Armoured — L/R ≤ 40 µH/Ω | |||||||
| RE-2Y(st)Y SWAY 1×2×1.5 | 1×2×1.5 mm² | 0.9 mm SWA | 12.0 | 35 | 290 | 120 | |
| RE-2Y(st)Y SWAY 2×2×1.5 | 2×2×1.5 mm² | 0.9 mm SWA | 15.6 | 63 | 440 | 156 | |
| RE-2Y(st)Y PiMF SWAY 4×2×1.5 | 4×2×1.5 mm² | 1.25 mm SWA | 19.6 | 129 | 710 | 196 | |
| RE-2Y(st)Y PiMF SWAY 8×2×1.5 | 8×2×1.5 mm² | 1.6 mm SWA | 24.8 | 252 | 1,120 | 248 | |
| RE-2Y(st)Y PiMF SWAY 12×2×1.5 | 12×2×1.5 mm² | 1.6 mm SWA | 28.6 | 374 | 1,465 | 286 | |
| Conductor size | Max. DC R @ 20 °C Ω/km | Max. L/R ratio µH/Ω | Max. C (OS) nF/km | Max. C (PiMF) nF/km |
|---|---|---|---|---|
| 0.50 mm² | 36.7 | 25 | 100 | 115 |
| 0.75 mm² | 25.0 | 25 | 100 | 115 |
| 1.00 mm² | 18.5 | 25 | 100 | 115 |
| 1.50 mm² | 12.3 | 40 | 100 | 115 |
Quality & approvals
Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.
| Testing & inspection | Test value / reference | Frequency |
|---|---|---|
| Routine tests | ||
| 2000 V AC dielectric & spark test on inner bedding and outer sheath | 2.0 kV AC for 1 min without breakdown; 100 % spark-tested jackets | Every manufactured drum |
| Sample tests | ||
| Galvanised steel wire zinc coating & tensile test | Conforms to EN 10257-1 Class A zinc mass and tensile strength | Per armour wire lot |
| IEC 60332-3-24 Category C vertical bunched flame test | Pass vertical ladder flame spread test | Periodic audit |
Marking & supply
Sheath marking
Technical documents
FAQ
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