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Product

PN-G-90100 Polish Mining Rubber CablesPN-G-901030.6/1 kVMulti-Core Mining Control

OnG1 CablePN-G-90103 · 0.6/1 kV · Class 5 Cu · EPR insulation · Unscreened · Flame-retardant PCP

OnG1 is a Polish-standard 0.6/1 kV flexible multi-core unscreened mining rubber control, signalling, and auxiliary power cable manufactured to PN-G-90103. Built with Class 5 copper conductors, EPR core insulation, and an oil- and flame-retardant

Flame-retardant
Oil-resistant
Outdoor & humid
Approved
Order designation
OnG1 14×1.5
Outer Ø ≈
21.8 mm
Copper weight
202 kg/km
Total weight ≈
680 kg/km
Min. bend R (fixed)
131 mm
All sizes (12)
Request a quoteDatasheetWhatsApp
Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum
Rated voltage
0.6/1 kV
U0/U AC · Um 1.2 kV
Conductor max.
+70 °C
Continuous · +200 °C short-circuit
Ambient (flex)
-25 to +60 °C
Mobile underground & surface duty
Min. bend R
6 × D / 10 × D
Fixed installation / mobile flexing
Core count
7 to 37 cores
1.5 mm² to 4 mm² control cores
Flame test
IEC 60332-1-2
PN-G-90100 mine flame-retardant PCP

Typical values for this cable type, based on PN-G-90103 / ZN-TF-202 — confirmed in the datasheet and quotation for your order.

Application fit

Is OnG1 right for your machine?

Designed for multi-core control, interlock, limit-switch, and auxiliary power circuits on underground roadway conveyors, shearers, and surface mine processing plants.

Mine roadway & tunnel wall hangers

Suitable

Primary duty for underground roadway control, signalling, and auxiliary junction interconnections.

Trailing & towing

Suitable

Suitable for mobile control and pilot harnesses on tracked and skid-mounted mining equipment.

Fixed installation

Suitable

Direct routing on underground gallery hangers, cable trays, and coal preparation plant structures.

Motorised monospiral reel

With conditions

Suitable only for light spring-loaded control take-up drums without high axial pull.

NSHTÖU 0.6/1 kV

VFD inverter to AC motor screened feeder

Not suitable

Unscreened multi-core control design; use screened OnGcekżi-G or (N)SSHCÖU for EMC circuits.

OnGcekżi-G
Typical machinesUnderground Coal & Copper MiningRoadway Conveyor SystemsMineral Processing PlantsTunnelling & Shaft SignallingSurface Quarry Control Gear

Construction

Layer by layer

Concentric-lay numbered EPR control cores enclosed in an inner rubber bedding and heavy-duty flame-retardant polychloroprene outer sheath.

12345
Schematic, not to scale — generated from the layer data
#LayerMaterial & reference
1Flexible copper conductorPlain or tinned annealed copper wire, Class 5 fine-strandedIEC 60228 Class 5
2EPR core insulationCross-linked ethylene-propylene elastomer (EPR) compoundPN-G-90103
3Concentric multi-core lay-upNumbered black cores plus green/yellow earth core laid in concentric layers with rubberPN-G-90103
4Separating binding tapeNon-hygroscopic synthetic textile wrapping tape over laid-up assemblyFactory construction
5Outer protective sheathHeavy-duty flame-retardant, oil-resistant polychloroprene (PCP / CR) mining compoundPN-G-90100 / PN-G-90103

OnG1 7–14 cores

Compact multi-core control configurations (1.5–4 mm²) for conveyor interlocks and local control stations.

OnG1 19–37 cores

High-density multi-core signalling and telemetry cables (1.5–2.5 mm²) for mining switchgear panels.

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on PN-G-90103 / ZN-TF-202. Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage U0/U
0.6/1 kV AC
Maximum system voltage Um
1.2 kV AC (1.5 kV DC)
Routine AC test voltage
3.0 kV rms / 5 min
Specific volume resistivity
≥ 10¹² Ω·cm at +20 °C
Nominal frequency
50 / 60 Hz & DC control
Conductor resistance class
IEC 60228 Class 5

Thermal

Max. conductor operating temp.
+70 °C continuous
Max. short-circuit temperature
+200 °C (max. 5 s)
Mobile ambient range
-25 °C to +60 °C
Fixed ambient range
-40 °C to +60 °C
Min. installation temperature
-15 °C
Thermal overload margin
+85 °C emergency rating

Mechanical

Min. bend radius (fixed)
6 × overall diameter (D)
Min. bend radius (flexing)
10 × overall diameter (D)
Max. tensile pull on copper
15 N/mm² total conductor area
Impact & crush resistance
Heavy underground gallery duty
Abrasion resistance
High-tear PCP outer compound
Torsional stress rating
Not intended for free torsion

Resistance

Flame retardance
IEC 60332-1-2 / PN-G-90100
Mineral oil resistance
EN 60811-404 oil-resistant PCP
Mine water & humidity
Resistant to acidic/alkaline mine water
Ozone & weathering
Ozone-resistant EPR & PCP compounds
Chemical & grease exposure
Resistant to hydraulic emulsions
Halogen content
Polychloroprene (contains halogens)

Reference standards

Primary product standard
PN-G-90103 / ZN-TF-202
General mining series norm
PN-G-90100
Conductor stranding norm
IEC 60228 / PN-EN 60228 Class 5
Flame propagation test
PN-EN 60332-1-2
Mine authority compliance
WUG Poland underground mining rules
Quality assurance
ISO 9001 & EN 10204 3.1

Identification

Core identification
White numbers on black cores + G/Y
Protective earth core
Green/yellow in outer layer
Outer sheath colour
Black (optional yellow mining stripe)
Sheath marking method
Embossed or ink-printed metre legend
Voltage stamp
0.6/1 kV PN-G-90103
Traceability code
Batch number & production year

Sizes

12 standard configurations (OnG1)

Nominal dimensions, copper weights and electrical parameters for OnG1 per PN-G-90103 / ZN-TF-202.

Dimensions & weights
Order designationConfigurationPhase size mm²Outer Ø ≈
mm		Copper
kg/km		Weight ≈
kg/km		Min. bend R
fixed mm		Enquiry
Standard OnG1 configurations
OnG1 7×1.57×1.51.516.510139099
OnG1 10×1.510×1.51.519.8144540119
OnG1 12×1.512×1.51.520.6173605124
OnG1 14×1.514×1.51.521.8202680131
OnG1 19×1.519×1.51.524.5274870147
OnG1 24×1.524×1.51.528.23461,120169
OnG1 30×1.530×1.51.530.54321,360183
OnG1 37×1.537×1.51.533.05331,620198
OnG1 7×2.57×2.52.518.4168505110
OnG1 12×2.512×2.52.523.2288810139
OnG1 19×2.519×2.52.527.64561,190166
OnG1 24×2.524×2.52.531.85761,530191
  • Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
  • Outer diameters and weights are nominal factory values subject to ±5 % manufacturing tolerance per PN-G-90103 / ZN-TF-202.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

  1. ConductorClass 5 stranding
  2. Spark test100 % in-line
  3. Lay-upCores, earth, fillers
  4. SheathingInner, braid / screen, outer
  5. Electrical testsAC voltage, resistance
  6. DimensionsOD, wall thickness
  7. Inspection documents & dispatchDrum & dispatch
Testing & inspectionTest value / referenceFrequency
Routine tests
AC voltage withstand test3.0 kV rms for 5 minutes without breakdownEvery manufactured drum
Conductor DC resistanceComplies with IEC 60228 Class 5 maximum at 20 °C100 % of cores
Sample tests
Insulation & sheath mechanical propertiesTensile strength and elongation before/after ageing per PN-G-90100Per production batch
Vertical flame propagation & oil immersionPasses IEC 60332-1-2 flame test and EN 60811-404 oil immersionType qualification

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

PN-G-90103 / PN-G-90100IEC 60332-1-2CE / RoHS

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX OnG1 0.6/1 kV [n×mm²] PN-G-90103
Delivery form
Fumigated export wooden drums or coils
Standard drum lengths
500 m · 1000 m (or custom cut lengths)
MOQ
100 m (stock sizes) · 300–500 m (production)
Lead time
2–4 weeks ex-works
Incoterms
EXW, FOB, CIF, DAP

Technical documents

Downloads

PDFOnG1 Cable – technical datasheet12 sizes · construction, technical data, approvalsXLSXOnG1 spec data (Excel)All 12 sizes with dimensions and data, for your BOM or quotation
Revision
2026-10-20
Updated
2026-10-20

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

How does OnG1 differ from standard OnG mining rubber cable?
While OnG (PN-G-90100) covers 2- to 5-core power feeders from 1.5 mm² up to 150 mm², OnG1 (PN-G-90103) is specifically engineered as a multi-core control and signalling cable with 7 to 37 numbered cores in 1.5 mm², 2.5 mm², and 4 mm² cross-sections. Each production drum undergoes routine dielectric voltage testing, conductor DC resistance verification, and dimensional inspection before dispatch with an EN 10204 3.1 mill test certificate.
Can OnG1 be installed in methane-hazard underground coal mine roadways?
Yes, OnG1 features a flame-retardant polychloroprene outer sheath tested to PN-G-90100 and IEC 60332-1-2, making it suitable for fixed and semi-mobile control circuits in underground coal and copper mine galleries where unscreened control cables are permitted by mine regulations. Each production drum undergoes routine dielectric voltage testing, conductor DC resistance verification, and dimensional inspection before dispatch with an EN 10204 3.1 mill test certificate.
When should OnGcekżi-G be selected instead of OnG1?
Select OnGcekżi-G whenever mine safety regulations or electromagnetic compatibility require individually elastomeric-screened control cores and earth-fault monitoring across hazardous longwall faces, whereas OnG1 is used for standard unscreened auxiliary and signalling circuits. Each production drum undergoes routine dielectric voltage testing, conductor DC resistance verification, and dimensional inspection before dispatch with an EN 10204 3.1 mill test certificate.
How are the individual control cores identified inside OnG1?
All control cores feature black EPR insulation printed with contrasting white sequential numbers starting from 1 at the centre layer, plus one green/yellow protective earth core positioned in the outer layer. Each production drum undergoes routine dielectric voltage testing, conductor DC resistance verification, and dimensional inspection before dispatch with an EN 10204 3.1 mill test certificate.

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