PN-G-90100 Polish Mining Rubber CablesPN-G-901053.6/6–6/10 kVMV Screened Mining

OnGcekgż-G Screened MV Mining Rubber CablePN-G-90105 · 3.6/6 kV & 6/10 kV · +90 °C MV EPR · Field-controlled screens ('ekg') ·

OnGcekgż-G is a Polish-standard 3.6/6 kV and 6/10 kV medium-voltage screened flexible mining rubber cable to PN-G-90105 for high-voltage longwall shearers, mobile underground transformer stations, and roadheaders. It features triple-extruded +90 °C EPR

EMC screen
Flame-retardant
Oil-resistant
Approved
Order designation
OnGcekgż-G 3.6/6 kV 3×50+1×25+1×6
Outer Ø ≈
50.8 mm
Copper weight
1,738 kg/km
Total weight ≈
3,840 kg/km
Min. bend R (fixed)
305 mm
All sizes (12)
Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum
Rated voltage
3.6/6 & 6/10 kV
Medium-voltage underground mining
Stress control
Triple 'ekg'
Inner/outer semicon + Cu/rubber screen
Conductor max.
+90 °C
MV EPR dielectric · +250 °C SC
Min. bend R
6 × D / 10 × D
Fixed installation / mobile trailing
Phase size
16–120 mm²
Plus PE & pilot control core(s) 'ż'
AC test voltage
11 kV / 17 kV
5 min routine dielectric test

Typical values for this cable type, based on PN-G-90105 / ZN-TF-210 — confirmed in the datasheet and quotation for your order.

Application fit

Is OnGcekgż-G right for your machine?

Engineered for 3.3 kV, 6 kV, and 10 kV underground mobile flameproof substations, high-power longwall shearer faces, and roadway MV trailing feeders.

Mine roadway & tunnel wall hangers

Suitable

Primary MV flexible feeder linking underground flameproof transformer stations along advancing roadways.

Trailing & towing

Suitable

Supplies 3.3–6 kV longwall shearers, crushers, and mobile heading machines.

Longwall shearer & Bretby handler

Suitable

Elastomeric 'ekg' screens withstand cyclic bending in large-radius MV Bretby handlers.

Motorised monospiral reel

With conditions

Suitable for low-tension MV monospiral reels; use NTSCGEWÖU for high-speed crane reeling.

NTSCGEWÖU 3.6/6–18/30 kV

Fixed installation

Suitable

Ideal for shaft-bottom to district-substation MV interconnections on gallery hangers.

Typical machines3.3–10 kV Longwall Coal FacesMobile Underground SubstationsDeep Copper & Potash MiningTunnel Boring MV FeedersHigh-Power Mine Dewatering

Construction

Layer by layer

Three MV EPR phase cores with inner/outer semi-conductive rubber stress control and metallic-elastomeric screens ('ekg'), pilot core

123456
Schematic, not to scale — generated from the layer data
#LayerMaterial & reference
1Flexible copper phase conductorClass 5 fine-stranded plain or tinned annealed copper wireIEC 60228 Class 5
2Inner conductor stress-control screenExtruded semi-conductive rubber layer smoothing conductor strand electric fieldPN-G-90105
3Medium-voltage +90 °C EPR dielectricOzone- and partial-discharge-resistant cross-linked ethylene-propylene rubberPN-G-90105
4Outer semi-conductive & compositeVulcanised semi-conductive rubber layer combined with copper/elastomeric phase screeningPN-G-90105
5Pilot core(s) ('ż') & earth conductorScreened pilot control core(s) and bare flexible copper protective earth conductorPN-G-90105
6Underground MV mining outer sheathHeavy-duty flame-retardant, oil- and tear-resistant polychloroprene (PCP) compound, redPN-G-90105

OnGcekgż-G 3.6/6 kV

Medium-voltage screened mining cable for 3.3 kV and 6 kV longwall face machines and mobile transformers.

OnGcekgż-G 6/10 kV

10 kV district roadway feeder and mobile substation trailing cable with full radial field control.

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on PN-G-90105 / ZN-TF-210. Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage U0/U
3.6/6 kV or 6/10 kV AC
Maximum system voltage Um
7.2 kV or 12.0 kV AC
Routine AC test voltage
11 kV (3.6/6 kV) / 17 kV (6/10 kV)
Partial discharge level
≤ 20 pC at 1.5 × U0
Pilot core rated voltage
250 V AC
Nominal frequency
50 / 60 Hz

Thermal

Max. conductor operating temp.
+90 °C continuous ('c' MV EPR)
Max. short-circuit temperature
+250 °C (max. 5 s)
Mobile ambient range
-25 °C to +60 °C
Fixed ambient range
-40 °C to +60 °C
Min. installation temperature
-15 °C
Emergency overload temp.
+105 °C

Mechanical

Min. bend radius (fixed)
6 × overall diameter (D)
Min. bend radius (flexing)
10 × overall diameter (D)
Max. tensile pull on copper
15 N/mm²
Crush & impact resistance
Heavy underground '-G' PCP sheath
Tear resistance
≥ 15 N/mm per PN-G-90105
Flexing duty
Mobile substation & face trailing

Resistance

Flame retardance
IEC 60332-1-2 / PN-G-90100 '-G'
Mineral oil & hydraulic fluid
EN 60811-404 resistant PCP
Ozone & corona discharge
PD-free triple-extruded MV EPR
Mine water & humidity
Acidic/alkaline mine water resistant
Abrasion & rockfall
Thick-wall polychloroprene jacket
Halogen status
Polychloroprene elastomer

Reference standards

Primary product standard
PN-G-90105 / ZN-TF-210
Mining series base standard
PN-G-90100
Conductor standard
IEC 60228 Class 5
Flame propagation test
PN-EN 60332-1-2
Mining authority compliance
WUG Poland MV underground rules
Quality certification
EN 10204 3.1 + PD test report

Identification

Phase core identification
Numbered 1, 2, 3
Pilot core identification
Screened auxiliary control core(s)
Outer sheath colour
Red (MV warning) or black
Sheath marking
OnGcekgż-G [U0/U] [3×S+So+s] PN-G-90105
Length marking
Sequential metre marking
Batch traceability
Factory drum & HV test serial

Sizes

12 standard configurations (OnGcekgż-G)

Nominal dimensions, copper weights and electrical parameters for OnGcekgż-G per PN-G-90105 / ZN-TF-210.

Dimensions & weights
Order designationVoltage & ConfigurationPhase size mm²Outer Ø ≈
mm
Copper
kg/km
Weight ≈
kg/km
Min. bend R
fixed mm
Enquiry
3.6/6 kV (Um 7.2 kV) OnGcekgż-G medium-voltage mining
OnGcekgż-G 3.6/6 kV 3×16+1×16+1×63.6/6 kV 3×16+1×16+1×61639.56722,120237
OnGcekgż-G 3.6/6 kV 3×25+1×16+1×63.6/6 kV 3×25+1×16+1×62543.29312,590259
OnGcekgż-G 3.6/6 kV 3×35+1×16+1×63.6/6 kV 3×35+1×16+1×63546.01,2193,040276
OnGcekgż-G 3.6/6 kV 3×50+1×25+1×63.6/6 kV 3×50+1×25+1×65050.81,7383,840305
OnGcekgż-G 3.6/6 kV 3×70+1×35+1×63.6/6 kV 3×70+1×35+1×67055.62,4104,790334
OnGcekgż-G 3.6/6 kV 3×95+1×50+1×63.6/6 kV 3×95+1×50+1×69561.23,2746,010367
6/10 kV (Um 12 kV) OnGcekgż-G medium-voltage mining
OnGcekgż-G 6/10 kV 3×25+1×16+1×66/10 kV 3×25+1×16+1×62547.59312,980285
OnGcekgż-G 6/10 kV 3×35+1×16+1×66/10 kV 3×35+1×16+1×63550.41,2193,460302
OnGcekgż-G 6/10 kV 3×50+1×25+1×66/10 kV 3×50+1×25+1×65055.21,7384,310331
OnGcekgż-G 6/10 kV 3×70+1×35+1×66/10 kV 3×70+1×35+1×67060.02,4105,320360
OnGcekgż-G 6/10 kV 3×95+1×50+1×66/10 kV 3×95+1×50+1×69565.83,2746,620395
OnGcekgż-G 6/10 kV 3×120+1×50+1×66/10 kV 3×120+1×50+1×612070.23,9947,740421
  • Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
  • Outer diameters and weights are nominal factory values subject to ±5 % manufacturing tolerance per PN-G-90105 / ZN-TF-210.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

  1. ConductorClass 5 stranding
  2. Spark test100 % in-line
  3. Lay-upCores, earth, fillers
  4. SheathingInner, braid / screen, outer
  5. Electrical testsAC voltage, resistance
  6. DimensionsOD, wall thickness
  7. Inspection documents & dispatchDrum & dispatch
Testing & inspectionTest value / referenceFrequency
Routine tests
MV AC dielectric withstand test11 kV rms (3.6/6 kV) or 17 kV rms (6/10 kV) for 5 minutesEvery manufactured drum
Partial discharge (PD) measurement≤ 20 pC at 1.5 × U0 across full drum lengthEvery manufactured drum
Sample tests
Semi-conductive stress-control resistivityInner & outer semicon resistivity verified before/after ageing per PN-G-90105Per batch
Flame propagation & impulse voltage testPasses PN-EN 60332-1-2 and lightning impulse withstand testType approval

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

PN-G-90105 / ZN-TF-210IEC 60332-1-2WUG / CE

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX OnGcekgż-G 6/10 kV [3×S+1×So+n×s]
Delivery form
Fumigated export wooden drums or coils
Standard drum lengths
500 m · 1000 m (or custom cut lengths)
MOQ
100 m (stock sizes) · 300–500 m (production)
Lead time
2–4 weeks ex-works
Incoterms
EXW, FOB, CIF, DAP

Technical documents

Downloads

Revision
2026-10-20
Updated
2026-10-20

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

What does 'ekg' mean in OnGcekgż-G compared with 'ek' in low-voltage OnGcekż-G?
In medium-voltage PN-G-90105 cables, 'ekg' denotes a full radial field-control screening system consisting of an inner semi-conductive rubber conductor screen, +90 °C MV EPR dielectric, and an outer semi-conductive rubber screen ('g') combined with metallic/elastomeric earth screening to eliminate partial discharge at 3.6/6 kV and 6/10 kV.
Which voltage ratings are covered by OnGcekgż-G?
OnGcekgż-G is manufactured in 3.6/6 kV (Um 7.2 kV, routine tested at 11 kV AC) and 6/10 kV (Um 12 kV, routine tested at 17 kV AC) ratings, also covering 3.3 kV longwall shearer and mobile transformer feeders. Each production drum undergoes routine dielectric voltage testing, conductor DC resistance verification, and dimensional inspection before dispatch with an EN 10204 3.1 mill test certificate.
How does OnGcekgż-G differ from OnGcrekgż-G(S) / OnGcrekgż-G(Z)?
OnGcekgż-G uses a composite elastomeric/copper phase screen for general MV trailing and roadway distribution, whereas OnGcrekgż-G(S)/(Z) adds a dedicated copper wire/tape radial screen ('r') and S/Z anti-torsion armouring for higher fault currents and dynamic reeling. Each production drum undergoes routine dielectric voltage testing, conductor DC resistance verification, and dimensional inspection before dispatch with an EN 10204 3.1 mill test certificate.
Can OnGcekgż-G be supplied with multiple pilot cores or optical fibres?
Yes, in addition to the standard 1×6 mm² or 1×10 mm² pilot core for earth-loop continuity, OnGcekgż-G can be manufactured with a 3- or 4-core pilot bundle or an integrated fibre-optic element. Each production drum undergoes routine dielectric voltage testing, conductor DC resistance verification, and dimensional inspection before dispatch with an EN 10204 3.1 mill test certificate.

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OnGcekgż-G Screened MV Mining Rubber Cable

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