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Product

PN-G-90100 Polish Mining Rubber CablesPN-G-901010.6/1 kVTwin-Strand 2×3×S Mining

OnGcekż-G2 / O2nGcekż-G2 Screened Mining Rubber Cable withPN-G-90101 · 0.6/1 kV · Twin-strand phase ('-G2', 2×3×S) · +90 °C EPR · Screened · Pilot

OnGcekż-G2 and O2nGcekż-G2 are high-ampacity 0.6/1 kV screened mining trailing cables engineered with a twin-strand ('-G2', 2×3×S) split-phase conductor architecture. Splitting each phase into two parallel screened cores reduces bending stiffness and outer

EMC screen
Flame-retardant
Oil-resistant
Anti-torsion braid
Order designation
OnGcekż-G2 2×3×50+1×35+4×2.5
Outer Ø ≈
56.8 mm
Copper weight
3,312 kg/km
Total weight ≈
5,680 kg/km
Min. bend R (fixed)
284 mm
All sizes (9)
Request a quoteDatasheetWhatsApp
Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum
Rated voltage
0.6/1 kV
Twin-phase power · 250 V pilots
Phase architecture
2×3×S ('-G2')
Six screened phase cores (2 per phase)
Conductor max.
+90 °C
Heat-resistant EPR · +250 °C SC
Min. bend R
5 × D / 8 × D
Reduced stiffness vs single-core phase
Effective phase
2×25 to 2×70 mm²
Equivalent to 50–140 mm² per phase
Sheath options
On / O2n PCP
Single or double-layer '-G2' sheath

Typical values for this cable type, based on PN-G-90101 / ZN-TF-206 — confirmed in the datasheet and quotation for your order.

Application fit

Is OnGcekż-G2 / O2nGcekż-G2 right for your machine?

Developed for high-power 0.6/1 kV longwall shearers, heavy roadheaders, and compact Bretby cable handler chains where a conventional 3×95 or 3×120 mm² cable is too stiff to bend.

Longwall shearer & Bretby handler

Suitable

Six-core symmetrical twin-phase geometry bends with 25 % lower force in tight Bretby chains.

Trailing & towing

Suitable

O2nGcekż-G2 double-layer PCP sheath resists severe floor abrasion and rock impact on longwall faces.

Mine roadway & tunnel wall hangers

Suitable

High current capacity with lower reactance voltage drop over long face runs.

Motorised monospiral reel

With conditions

Suitable for low-tension shuttle reels; parallel phase lugs must be crimped symmetrically.

NSHTÖU 0.6/1 kV

VFD inverter to AC motor screened feeder

Suitable

Symmetrical 6-core (2×3×S) phase layout cancels magnetic unbalance on shearer traction drives.

Typical machinesHigh-Output Longwall Coal FacesHeavy Roadheader & Bolter-MinersCompact Bretby Handler ChainsUnderground Potash & Copper MinesHigh-Current 1000 V Face Drives

Construction

Layer by layer

Six +90 °C EPR power cores (2×3×S) with individual semi-conductive screens laid symmetrically around a central earth/pilot assembly

12345
Schematic, not to scale — generated from the layer data
#LayerMaterial & reference
1Twin-strand phase conductors ('-G2')Six Class 5 fine-stranded copper conductors connected in pairs (L1a/L1b, L2a/L2b, L3a/L3b)IEC 60228 Class 5
2+90 °C EPR core insulation ('c')Cross-linked heat-resistant ethylene-propylene elastomer on all six phase coresPN-G-90101
3Elastomeric phase & pilot screens ('ek')Semi-conductive rubber screen over each of the six power cores and pilot bundlePN-G-90101
4Central pilot unit ('ż') & earthScreened bundle of 4–9 pilot cores plus uninsulated copper protective earth conductorPN-G-90101
5Single ('On') or double ('O2n') miningFlame-retardant polychloroprene (PCP) outer jacket; O2n variant adds an inner elastomerPN-G-90101 / ZN-TF-206

OnGcekż-G2

Single heavy-duty '-G' polychloroprene outer sheath over 2×3×S twin-strand screened core assembly.

O2nGcekż-G2

Double-layer ('2n') torsion- and tear-reinforced polychloroprene outer sheath for severe longwall face duty.

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on PN-G-90101 / ZN-TF-206. Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage (power cores)
0.6/1 kV AC (Um 1.2 kV)
Rated voltage (pilot cores 'ż')
250 V AC
Routine AC test (power / pilot)
3.0 kV / 1.5 kV rms for 5 min
Inductive reactance reduction
≈ 30 % lower than 3-core equivalent
Semi-conductive screen resistivity
≤ 500 Ω·m per PN-G-90101
Nominal frequency
50 / 60 Hz

Thermal

Max. conductor operating temp.
+90 °C continuous ('c' EPR)
Max. short-circuit temperature
+250 °C (max. 5 s)
Mobile ambient range
-25 °C to +60 °C
Fixed ambient range
-40 °C to +60 °C
Heat dissipation advantage
Higher surface area of 6 phase cores
Min. flexing temperature
-25 °C

Mechanical

Min. bend radius (fixed)
5 × overall diameter (D)
Min. bend radius (flexing)
8 × overall diameter (D)
Bending force vs 3-core
20–30 % lower bending moment
Outer sheath tear resistance
Enhanced on O2n double-sheath
Max. tensile pull on copper
15 N/mm² total phase area
Crush & impact resistance
Heavy underground longwall grade

Resistance

Flame retardance
IEC 60332-1-2 / PN-G-90100
Oil & hydraulic emulsion
EN 60811-404 resistant PCP
Mine water & humidity
Resistant to acidic/alkaline mine water
Ozone & corona stability
Ozone-resistant EPR & semicon
Mechanical abrasion
Double-layer O2n PCP sheath option
Halogen status
Polychloroprene elastomer

Reference standards

Primary product standard
PN-G-90101 / ZN-TF-206
Mining series base standard
PN-G-90100
Conductor standard
IEC 60228 Class 5
Flame propagation test
PN-EN 60332-1-2
Mining authority compliance
WUG Poland longwall face rules
Quality certificate
EN 10204 3.1 mill certificate

Identification

Twin-phase identification
Paired numbers (1-1, 2-2, 3-3)
Pilot core identification
Numbered control cores in central unit
Outer sheath colour
Black or yellow
Sheath marking
OnGcekż-G2 or O2nGcekż-G2 0.6/1 kV
Length marking
Sequential metre marking
Batch traceability
Lot number & production year

Sizes

9 standard configurations (OnGcekż-G2 / O2nGcekż-G2)

Nominal dimensions, copper weights and electrical parameters for OnGcekż-G2 / O2nGcekż-G2 per PN-G-90101 / ZN-TF-206.

Dimensions & weights
Order designationTwin-Phase (2×3×S) + PE + PilotsPhase size mm²Outer Ø ≈
mm		Copper
kg/km		Weight ≈
kg/km		Min. bend R
fixed mm		Enquiry
OnGcekż-G2 (single-layer heavy PCP mining sheath)
OnGcekż-G2 2×3×16+1×16+4×2.52×3×16 + 1×16 + 4×2.51640.51,1712,480202
OnGcekż-G2 2×3×25+1×25+4×2.52×3×25 + 1×25 + 4×2.52545.81,7763,420229
OnGcekż-G2 2×3×35+1×25+4×2.52×3×35 + 1×25 + 4×2.53550.42,3524,290252
OnGcekż-G2 2×3×50+1×35+4×2.52×3×50 + 1×35 + 4×2.55056.83,3125,680284
OnGcekż-G2 2×3×70+1×50+4×2.52×3×70 + 1×50 + 4×2.57063.54,6087,450318
O2nGcekż-G2 (double-layer reinforced PCP mining sheath)
O2nGcekż-G2 2×3×25+1×25+4×2.52×3×25 + 1×25 + 4×2.52547.21,7763,610236
O2nGcekż-G2 2×3×35+1×25+4×2.52×3×35 + 1×25 + 4×2.53551.82,3524,510259
O2nGcekż-G2 2×3×50+1×35+7×2.52×3×50 + 1×35 + 7×2.55058.43,3845,960292
O2nGcekż-G2 2×3×70+1×50+7×2.52×3×70 + 1×50 + 7×2.57065.04,6807,780325
  • Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
  • Outer diameters and weights are nominal factory values subject to ±5 % manufacturing tolerance per PN-G-90101 / ZN-TF-206.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

  1. ConductorClass 5 stranding
  2. Spark test100 % in-line
  3. Lay-upCores, earth, fillers
  4. SheathingInner, braid / screen, outer
  5. Electrical testsAC voltage, resistance
  6. DimensionsOD, wall thickness
  7. Inspection documents & dispatchDrum & dispatch
Testing & inspectionTest value / referenceFrequency
Routine tests
AC voltage test on 6 power cores & pilots3.0 kV rms (power) and 1.5 kV rms (pilot) for 5 minutesEvery drum
Paired phase DC resistance balanceIdentical resistance within ±1 % between parallel twin phase coresEvery drum
Sample tests
Cyclic bending in Bretby handler radiusNo conductor strand breakage or screen loss of contactPer batch
Double-sheath tear & flame propagationPasses PN-EN 60332-1-2 and PN-G-90100 tear strengthType approval

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

PN-G-90101 / ZN-TF-206IEC 60332-1-2CE / RoHS

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX O2nGcekż-G2 0.6/1 kV
Delivery form
Fumigated export wooden drums or coils
Standard drum lengths
500 m · 1000 m (or custom cut lengths)
MOQ
100 m (stock sizes) · 300–500 m (production)
Lead time
2–4 weeks ex-works
Incoterms
EXW, FOB, CIF, DAP

Technical documents

Downloads

PDFOnGcekż-G2 / O2nGcekż-G2 Screened Mining Rubber Cable with – technical datasheet9 sizes · construction, technical data, approvalsXLSXOnGcekż-G2 / O2nGcekż-G2 spec data (Excel)All 9 sizes with dimensions and data, for your BOM or quotation
Revision
2026-10-20
Updated
2026-10-20

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

Why does OnGcekż-G2 split each phase into two parallel conductors (2×3×S)?
Splitting a large single phase (such as 70, 100, or 140 mm²) into two smaller parallel screened cores (e.g. 2×35, 2×50, or 2×70 mm²) arranged in a 6-around-1 ring significantly reduces cable bending stiffness, lowers inductive reactance voltage drop, and improves heat dissipation inside longwall Bretby cable handlers.
What is the difference between OnGcekż-G2 and O2nGcekż-G2?
OnGcekż-G2 features a single heavy-duty polychloroprene outer sheath ('On'), whereas O2nGcekż-G2 incorporates a double-layer ('O2n') polychloroprene sheath system with intermediate reinforcement for superior tear and impact resistance on abrasive longwall faces. Each production drum undergoes routine dielectric voltage testing, conductor DC resistance verification, and dimensional inspection before dispatch with an EN 10204 3.1 mill test certificate.
How are the six power cores terminated at the gate-end box and shearer motor?
The six screened phase cores are marked in pairs (1-1, 2-2, 3-3) located diametrically opposite each other in the lay-up so that each pair is parallel-connected to the corresponding L1, L2, and L3 terminals, ensuring equal current sharing and balanced magnetic fields. Each production drum undergoes routine dielectric voltage testing, conductor DC resistance verification, and dimensional inspection before dispatch with an EN 10204 3.1 mill test certificate.
Can O2nGcekż-G2 be used with VFD-driven longwall shearer haulage systems?
Yes, the symmetrical 6-core (2×3×S) phase geometry around the central earth and pilot core provides balanced phase impedance and effective elastomeric screening for 0.6/1 kV shearer traction drives. Each production drum undergoes routine dielectric voltage testing, conductor DC resistance verification, and dimensional inspection before dispatch with an EN 10204 3.1 mill test certificate.

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OnGcekż-G2 / O2nGcekż-G2 Screened Mining Rubber Cable with

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