Heavy-duty rubber cables (NSSHÖU)PN-91/E-90103 · Mining450/750 V & 0.6/1 kVEPR · ON-3 / EM2 PCP

OnG CablePolish PN-E-90103 450/750 V & 0.6/1 kV flame-retardant oil-resistant mining rubber cable

Heavy-duty Polish mining and industrial rubber cable ('O' = oponowy rubber tire cable, 'n' = flame/oil-resistant, 'G' = górniczy mining) to PN-91/E-90103 / PN-89/E-90143 in 450/750 V and 0.6/1 kV with Class 5 copper, +90 °C EPR cores and PCP sheath.

Oil-resistant
Flame-retardant
Ozone, UV & moisture
Outdoor & humid
Order designation
OnG 4×25
Outer Ø min
27.8 mm
Outer Ø max
30.2 mm
Weight ≈
1,780 kg/km
Min. bend R
121 mm
Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum
Rated voltage
0.6/1 kV
Also 450/750 V · 2.5/3.0 kV test
Conductor temp.
+90 °C max.
+250 °C short-circuit (5 s)
Ambient temp.
−25…+70 °C
Flexing (−40…+70 °C fixed)
Bending radius
4–6 × OD
4 × OD fixed · 6 × OD flexing
Compounds
GIE1 / ON-3
EPR core · flame/oil PCP sheath
Size range
1.5–240 mm²
1 to 19 cores · Class 5 Cu

Typical values for this cable type, based on PN-91/E-90103 / PN-89/E-90143 — confirmed in the datasheet and quotation for your order.

Application fit

Is OnG right for your machine?

OnG is the standard Polish heavy-duty rubber trailing cable approved for underground mining excavations outside methane-explosion Grade 'b'/'c' zones as well as open-pit mines, quarries, coal preparation plants and heavy construction machinery.

Trailing & towing

Suitable

Mobile mining machinery, open-pit excavators, quarry crushers, drilling rigs and heavy workshop feeders.

Festoon & line chain

Suitable

Overhead crane festoons, coal handling conveyors and heavy industrial hoists.

Fixed installation

Suitable

Underground mine excavations, preparation plants, tunnels and outdoor industrial installations.

Motorised monospiral reel

With conditions

Suitable for slow coiling; for high-speed motorised crane reeling under tension, select NSHTÖU.

Use NSHTÖU Reeling
Typical machinesUnderground & open-pit coal/copper minesMineral processing & coal wash plantsQuarries, cement & aggregate worksHeavy construction & tunnelling gearSteelworks, coking plants & foundries

Construction

Layer by layer

Shown: OnG 4×25 0.6/1 kV — Class 5 copper conductors, separator foil, +90 °C EPR core insulation (GIE1), elastomeric inner filling and heavy-duty black flame-retardant oil-resistant polychloroprene outer sheath (ON-3 / EM2).

12345
Schematic, not to scale — generated from the layer data
#LayerMaterial & reference
1Flexible copper conductorFine-stranded annealed bare or tinned copper wire (PN-EN 60228 / IEC 60228 Class 5)PN-EN 60228 Class 5
2Separator foilPolyester or non-woven tape over the conductor preventing elastomer adhesionPN-91/E-90103
3EPR core insulation (GIE1)Cross-linked ethylene-propylene rubber compound Type GIE1 / EI4-EI7 (+90 °C rated)PN-91/E-90103
4Inner elastomeric fillingExtruded rubber filler or inner sheath on heavy multicore sizes for impact resistancePN-91/E-90103
5Mining PCP outer sheath (ON-3)Cross-linked polychloroprene (neoprene) compound Type ON-3 / EM2, flame-retardant and oil-resistantPN-91/E-90103 · IEC 60332-1-2 · EN 60811-404

OnG 450/750 V (2×1.5 to 5×16 & 7–19C)

Light-to-medium mining and auxiliary control cables to PN-91/E-90103

OnG 0.6/1 kV (1×10–1×240 & 3×1.5–5×95)

Heavy-duty 0.6/1 kV mining power and trailing cables to PN-89/E-90143 / WT-TFK

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on PN-91/E-90103 / PN-89/E-90143. Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage U0/U
450/750 V or 0.6/1 kV (600/1000 V AC)
AC test voltage
2500 V AC (450/750 V) · 3000 V AC (0.6/1 kV), 50 Hz
Conductor stranding
PN-EN 60228 / IEC 60228 Class 5 flexible copper
Insulation resistance
≥ 20 MΩ·km at +20 °C
Current rating basis
90 °C EPR thermoset conductor rating

Thermal

Max. conductor temperature
+90 °C continuous operation
Short-circuit temperature
+250 °C max. (up to 5 s)
Temperature, flexing
−25 °C to +70 °C
Temperature, fixed
−40 °C to +70 °C

Mechanical

Min. bending radius, fixed
4 × overall diameter
Min. bending radius, moving
6 × overall diameter
Max. tensile load
15 N/mm² of total copper cross-section
Mechanical impact class
Heavy mining & industrial trailing duty ('Oponowy Górniczy')

Resistance

Flame retardance ('n')
PN-EN 60332-1-2 / IEC 60332-1-2 self-extinguishing mining sheath
Oil & grease resistance ('n')
PN-EN 60811-404 mineral oil, diesel & hydraulic emulsion resistant
Mine water & humidity
Resistant to underground dampness, mud and coal dust
Weather & ozone
Ozone-resistant GIE1 EPR and ON-3 polychloroprene sheath

Reference standards

Construction standards
PN-91/E-90103 & PN-89/E-90143
European equivalent
Comparable to DIN VDE 0250-812 NSSHÖU / EN 50525-2-21 H07RN-F
Conductor standard
PN-EN 60228 / IEC 60228 Class 5
RoHS & REACH
2011/65/EU (RoHS 2) & EC 1907/2006 compliant

Identification

Sheath colour
Black (or yellow/orange for mining visibility)
Core identification
Up to 5 cores: HD 308 S2 colour code · ≥ 6 cores: numbered + GN/YE
Sheath marking
TEBAOFLEX OnG [Size] 450/750V or 0.6/1kV PN-91/E-90103 CE
Customs tariff (HS)
8544.49 (insulated conductors ≤ 1000 V)

Sizes

24 standard OnG configurations

Typical PN-91/E-90103 / PN-89/E-90143 outer diameter limits, copper content and cable weight.

Dimensions & weights
Order designationCores × mm²AWG ≈Outer Ø min
mm
Outer Ø max
mm
Copper
kg/km
Weight ≈
kg/km
Min. bend R
mm
Enquiry
OnG Single-Core 0.6/1 kV Mining & Industrial Power Leads (25–240 mm²)
OnG 1×25 (0.6/1 kV)1×25411.612.624033550
OnG 1×50 (0.6/1 kV)1×50114.916.248061065
OnG 1×95 (0.6/1 kV)1×953/019.321.09121,11084
OnG 1×150 (0.6/1 kV)1×150300 kcmil23.625.61,4401,710102
OnG 1×240 (0.6/1 kV)1×240500 kcmil29.031.52,3042,660126
OnG Multicore Power Cables (3G1.5–4G95)
OnG 3×1.53G1.5169.810.64315542
OnG 4×1.54G1.51610.711.65819046
OnG 5×1.55G1.51611.812.87223551
OnG 3×2.53G2.51411.212.27222049
OnG 4×2.54G2.51412.313.49627054
OnG 5×2.55G2.51413.614.812033059
OnG 4×44G41214.415.615439062
OnG 4×64G61016.117.523052070
OnG 4×104G10820.121.838486087
OnG 4×164G16623.225.26141,210101
OnG 4×254G25427.830.29601,780121
OnG 4×354G35231.334.01,3442,350136
OnG 4×504G50136.339.51,9203,220158
OnG 4×704G702/041.044.62,6884,310178
OnG 4×954G953/046.250.23,6485,650201
OnG Multicore Mining Control & Signalling Cables (7G1.5–12G2.5)
OnG 7×1.57G1.51614.015.210133061
OnG 12×1.512G1.51617.819.417352078
OnG 7×2.57G2.51416.417.816847071
OnG 12×2.512G2.51420.822.628876090
  • Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
  • Dimensions and weights are typical values per PN-91/E-90103 / PN-89/E-90143. Minimum fixed bending radius shown is 4 × OD.

Reel check

Will it fit your machine?

A first screen using datasheet values. Engineering confirms drum geometry, acceleration and tension with your quotation.

Check results

Drum core 300 mm ≥ 242 mmBending radius OK (4 × OD 30.2 mm)
Minimum bending radius
121 mm
Min. drum core diameter
≈ 242 mm
Cable weight on drum
89.0 kg
Copper content
48.0 kg
Indicative only: based on the datasheet outer diameter and 4 × OD bending radius. Current derating for wound layers per DIN VDE 0298-4 is assessed separately.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

  1. ConductorClass 5 stranding
  2. Spark test100 % in-line
  3. Lay-upCores, earth, fillers
  4. SheathingInner, braid / screen, outer
  5. Electrical testsAC voltage, resistance
  6. DimensionsOD, wall thickness
  7. Inspection documents & dispatchDrum & dispatch
Testing & inspectionTest value / referenceFrequency
Routine tests
AC voltage test3.0 kV AC (50 Hz)Every manufactured length
Conductor DC resistanceIEC 60228 Class 5 (bare copper)Every manufactured length
Sample tests
Vertical flame propagationIEC 60332-1-2 / EN 60332-1-2Per production batch
Insulation & sheath elastomer physical propertiesPN-91/E-90103 / PN-89/E-90143Type approval

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

PN-91/E-90103 / PN-89/E-90143CE · RoHS 2 (2011/65/EU) · REACH

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX OnG [Size] 0.6/1 kV PN-91/E-90103 CE
Delivery form
Export wooden drums or coils, cut-to-length on request
Packaging
Heat-treated ISPM-15 timber drums with sealed cable ends
Conductor / sheath options
Custom core counts, pilot cores or sheath colours on request

Technical documents

Downloads

Revision
2026-10-20
Updated
2026-10-20

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

What does the Polish cable designation 'OnG' mean?
In Polish standard PN-91/E-90103 nomenclature: 'O' stands for 'przewód oponowy' (heavy tire-grade rubber-sheathed flexible cable); 'n' stands for 'niepalny i olejoodporny' (flame-retardant and mineral-oil-resistant outer sheath); and 'G' stands for 'górniczy' (approved for mining service).
How does OnG compare with H07RN-F and NSSHÖU?
OnG bridges the gap between harmonised H07RN-F and German DIN VDE 0250-812 NSSHÖU: it uses +90 °C EPR core insulation (GIE1) rather than +60 °C EI4, and is produced in both 450/750 V (PN-91/E-90103) and heavy-duty 0.6/1 kV (PN-89/E-90143) executions with a mining-grade flame-retardant polychloroprene outer sheath (ON-3).
Where is OnG permitted in underground mines?
Under Polish mining regulations, OnG is used for mobile and semi-fixed electrical equipment in open-pit mines, coal preparation plants and underground mine excavations outside methane-hazard Degree 'b' and 'c' face zones (where screened cables such as OnGc or NSSHÖU/SSHCÖU are required).
Is OnG available with tinned copper conductors?
Yes. Both bare annealed Class 5 copper (standard per PN-91/E-90103 with polyester separator tape) and tinned Class 5 copper conductors are available on request.

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OnG Cable

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