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Product

Control & signal cableКУГВШ (KUGVSh) Mine Cable380 V AC / 500 V DC4–52 Cores × 0.35–1.5 mm²

KUGVSh Flexible Underground Mining Control and Signalling Cable380 V AC / 500 V DC Class 5 flexible hose-sheathed underground mine control cable

KUGVSh (КУГВШ) flexible underground mining control and signalling cable (380 V AC / 500 V DC, -40 to +70 °C) for mine roadways, hydraulic roof supports, and Ex i intercoms, with 4–52 Class 5 copper cores around a textile center in a heavy PVC hose sheath.

Flame-retardant

Oil-resistant

Water-resistant

Anti-torsion braid

Configuration

Order designation: KUGVSh 10×0.75
Outer Ø ≈: 11.00 mm
Wall thickness: 1.60 mm
Total weight ≈: 226.9 kg/km
Min. bend R (fixed): 88 mm

All sizes (26)

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Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum

Rated voltage: 380V AC / 500V
Conductor: Cu Class 5 (Г)
Core range: 4–52 cores
Outer sheath: PVC hose (ВШ)
Operating temp.: -40…+70 °C
Min bend radius: 5–10 × OD

Typical values for this cable type, based on TU 16.K71 / GOST 15150 / GOST 22483 Underground Mining Control Specification — confirmed in the datasheet and quotation for your order.

Application fit

Is KUGVSh right for your machine?

Select KUGVSh for underground coal and hard-rock mine control, longwall hydraulic shield electro-valves, methane/CO monitoring networks, and conveyor safety pull-cord switches.

Mine roadway & tunnel wall hangers

Suitable

Heavy thickened PVC hose outer jacket ('ВШ') resists mine water (98 % humidity), coal dust, rock falls, and gallery routing.

Longwall shearer & Bretby handler

Suitable

Class 5 flexible copper conductors laid with short pitch around a central textile strain filler tolerate repeated bending on longwall faces.

VFD inverter to AC motor screened feeder

With conditions

Suits relay, solenoid, and balanced mine circuits; for VFD feeders, use screened 2YSLGCGÖU.

Use 2YSLGCGÖU for double-screened mining data

Free-hanging vertical run

Not suitable

Not self-supporting for deep vertical mine shafts; use steel-core NTMTWÖU for vertical shaft suspension.

Use NTMTWÖU for vertical mine shafts

Typical machinesUnderground Longwall Roof-Support ControlsMine Conveyor Pull-Cord & Alignment InterlocksIntrinsically Safe (Ex i) Mine Voice & Gas TelemetryRoadheader & Room-and-Pillar AutomationOre Processing & Concentrator Plant Control

Construction

Layer by layer

КУГВШ (KUGVSh) construction: central synthetic textile core, GOST 22483 Class 5 flexible copper conductors (0.35–1.5 mm²), PVC/PE core insulation with directional/counting-pair colour coding, PET wrap, and thickened flame-retardant PVC hose sheath.

Schematic, not to scale — generated from the layer data

#	Layer	Material & reference
1	Flexible Class 5 copper (Г)	Fine-stranded annealed bare or tinned copper wire per GOST 22483 / IEC 60228 Class 5High flex life for movable mine roof supports and gallery re-hanging
2	Central synthetic textile core	Spun polypropylene/synthetic yarn central support fillerCushions the concentric core layers and absorbs axial pulling forces in mine roadways
3	Moisture-resistant PVC/PE insulation	Insulating PVC or PE compound with directional counting-core colour identification in each layerFast core identification without stripping entire layers in low-light underground headings
4	PET film separation wrap	Helically lapped polyethylene terephthalate (PET) belt tapeAllows cores to slide freely inside the hose jacket during tight bending
5	Heavy PVC hose outer sheath (ВШ)	Thickened flame-retardant, oil- and mine-water-resistant PVC hose jacket ('ВШ' = ПВХ шланг)Resists mechanical crushing, acidic mine seepage, and flame propagation

KUGVSh Fine Signal (7×0.35–52×0.5 mm²)

High-count 0.35 mm² and 0.5 mm² mine telemetry, intercom, and electro-hydraulic shield pilot cable

KUGVSh Control (4×0.75–37×1.5 mm²)

0.75 mm², 1.0 mm², and 1.5 mm² underground mine control, contactor interlock, and alarm cable

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on TU 16.K71 / GOST 15150 / GOST 22483 Underground Mining Control Specification. Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage: 380 V AC (50/60 Hz) or 500 V DC
AC dielectric test voltage: 2,000 V AC (50 Hz, 5 min)
Insulation resistance: ≥ 60–100 MΩ·km at +20 °C
Conductor DC resistance: GOST 22483 / IEC 60228 Class 5 copper

Thermal

Operating ambient temp.: -40 °C to +70 °C (climatic class UHL5/T5)
Relative humidity rating: Up to 98 % RH at +35 °C (condensing mine air)

Mechanical

Conductor stranding: Class 5 flexible copper around textile core
Min. bending radius: 5 × OD (fixed) · 10 × OD (flexing)
Crushing & impact resistance: Thickened hose-grade PVC jacket ('Ш')

Resistance

Flame retardance: IEC 60332-1-2 / GOST IEC 60332-1-2 pass
Mine water, mould & oil: Resistant to mine water, lubricants & mould

Reference standards

Primary specifications: TU 16.K71 · GOST 22483 · GOST 15150
RoHS & REACH: RoHS 3 & REACH compliant

Identification

Outer sheath colour: Black, blue (Ex i), or high-visibility yellow
Surface legend: TEBAOFLEX KUGVSh [n×mm²] 380V MINE CONTROL
Customs tariff (HS): 8544.49

Sizes

26 standard configurations (KUGVSh)

Engineering dimensions, conductor stranding, mass and electrical ratings for KUGVSh per TU 16.K71 / GOST 15150 / GOST 22483 Underground Mining Control Specification.

Dimensions & weights
Order designation	Cross-section / size	Conductor build	Wall ≈ mm	Outer Ø ≈ mm	Metal kg/km	Weight ≈ kg/km	Min. bend R fixed mm
Standard KUGVSh configurations
KUGVSh 7×0.35	7×0.35 mm²	Class 5 Cu (GOST 22483) (0.35 mm²)	1.60	8.30	23.5	111.7	66
KUGVSh 12×0.35	12×0.35 mm²	Class 5 Cu (GOST 22483) (0.35 mm²)	1.80	10.60	40.3	184.1	85
KUGVSh 19×0.35	19×0.35 mm²	Class 5 Cu (GOST 22483) (0.35 mm²)	1.80	12.30	63.8	257.5	98
KUGVSh 24×0.35	24×0.35 mm²	Class 5 Cu (GOST 22483) (0.35 mm²)	1.80	13.60	80.6	317.3	109
KUGVSh 37×0.35	37×0.35 mm²	Class 5 Cu (GOST 22483) (0.35 mm²)	1.80	15.70	124.3	439.8	126
KUGVSh 4×0.5	4×0.5 mm²	Class 5 Cu (GOST 22483) (0.5 mm²)	1.60	7.70	19.2	95.1	62
KUGVSh 7×0.5	7×0.5 mm²	Class 5 Cu (GOST 22483) (0.5 mm²)	1.60	8.70	33.6	130.5	70
KUGVSh 12×0.5	12×0.5 mm²	Class 5 Cu (GOST 22483) (0.5 mm²)	1.80	11.30	57.6	221.0	90
KUGVSh 19×0.5	19×0.5 mm²	Class 5 Cu (GOST 22483) (0.5 mm²)	1.80	13.10	91.2	310.9	105
KUGVSh 27×0.5	27×0.5 mm²	Class 5 Cu (GOST 22483) (0.5 mm²)	1.80	14.90	129.6	413.8	119
KUGVSh 37×0.5	37×0.5 mm²	Class 5 Cu (GOST 22483) (0.5 mm²)	1.80	16.80	177.6	538.9	134
KUGVSh 4×0.75	4×0.75 mm²	Class 5 Cu (GOST 22483) (0.75 mm²)	1.60	8.20	28.8	114.9	66
KUGVSh 7×0.75	7×0.75 mm²	Class 5 Cu (GOST 22483) (0.75 mm²)	1.60	9.40	50.4	163.5	75
KUGVSh 10×0.75	10×0.75 mm²	Class 5 Cu (GOST 22483) (0.75 mm²)	1.60	11.00	72.0	226.9	88
KUGVSh 14×0.75	14×0.75 mm²	Class 5 Cu (GOST 22483) (0.75 mm²)	1.80	12.70	100.8	307.3	102
KUGVSh 19×0.75	19×0.75 mm²	Class 5 Cu (GOST 22483) (0.75 mm²)	1.80	14.20	136.8	394.9	114
KUGVSh 27×0.75	27×0.75 mm²	Class 5 Cu (GOST 22483) (0.75 mm²)	1.80	16.20	194.4	530.3	130
KUGVSh 37×0.75	37×0.75 mm²	Class 5 Cu (GOST 22483) (0.75 mm²)	1.80	18.30	266.4	695.1	146
KUGVSh 4×1	4×1 mm²	Class 5 Cu (GOST 22483) (1 mm²)	1.60	8.60	38.4	133.1	69
KUGVSh 7×1	7×1 mm²	Class 5 Cu (GOST 22483) (1 mm²)	1.60	9.90	67.2	192.7	79
KUGVSh 12×1	12×1 mm²	Class 5 Cu (GOST 22483) (1 mm²)	1.80	12.90	115.2	328.2	103
KUGVSh 19×1	19×1 mm²	Class 5 Cu (GOST 22483) (1 mm²)	1.80	15.10	182.4	474.3	121
KUGVSh 4×1.5	4×1.5 mm²	Class 5 Cu (GOST 22483) (1.5 mm²)	1.60	9.80	57.6	180.5	78
KUGVSh 7×1.5	7×1.5 mm²	Class 5 Cu (GOST 22483) (1.5 mm²)	1.60	11.40	100.8	267.1	91
KUGVSh 12×1.5	12×1.5 mm²	Class 5 Cu (GOST 22483) (1.5 mm²)	1.80	15.00	172.8	460.8	120
KUGVSh 19×1.5	19×1.5 mm²	Class 5 Cu (GOST 22483) (1.5 mm²)	1.80	17.60	273.6	670.1	141

Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
Outer diameters and weights are nominal engineering values for KUGVSh subject to standard manufacturing tolerances per TU 16.K71 / GOST 15150 / GOST 22483 Underground Mining Control Specification.

Electrical & rating data
Configuration	Max. DC R @ 20 °C Ω/km	Primary rating (A or nF/km)	Secondary rating	Dielectric test V AC rms
7×0.35 mm²	55.50	6.0	5.0	2,000
12×0.35 mm²	55.50	6.0	5.0	2,000
19×0.35 mm²	55.50	6.0	5.0	2,000
24×0.35 mm²	55.50	6.0	5.0	2,000
37×0.35 mm²	55.50	6.0	5.0	2,000
4×0.5 mm²	39.00	9.0	7.0	2,000
7×0.5 mm²	39.00	9.0	7.0	2,000
12×0.5 mm²	39.00	9.0	7.0	2,000
19×0.5 mm²	39.00	9.0	7.0	2,000
27×0.5 mm²	39.00	9.0	7.0	2,000
37×0.5 mm²	39.00	9.0	7.0	2,000
4×0.75 mm²	26.00	12.0	9.0	2,000
7×0.75 mm²	26.00	12.0	9.0	2,000
10×0.75 mm²	26.00	12.0	9.0	2,000
14×0.75 mm²	26.00	12.0	9.0	2,000
19×0.75 mm²	26.00	12.0	9.0	2,000
27×0.75 mm²	26.00	12.0	9.0	2,000
37×0.75 mm²	26.00	12.0	9.0	2,000
4×1 mm²	19.50	15.0	11.0	2,000
7×1 mm²	19.50	15.0	11.0	2,000
12×1 mm²	19.50	15.0	11.0	2,000
19×1 mm²	19.50	15.0	11.0	2,000
4×1.5 mm²	13.30	18.0	14.0	2,000
7×1.5 mm²	13.30	18.0	14.0	2,000
12×1.5 mm²	13.30	18.0	14.0	2,000
19×1.5 mm²	13.30	18.0	14.0	2,000

Electrical resistance at +20 °C and dielectric withstand voltages verified per TU 16.K71 / GOST 15150 / GOST 22483 Underground Mining Control Specification.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

ConductorClass 5 stranding
Spark test100 % in-line
Lay-upCores, earth, fillers
SheathingInner, braid / screen, outer
Electrical testsAC voltage, resistance
DimensionsOD, wall thickness
Inspection documents & dispatchDrum & dispatch

Testing & inspection	Test value / reference	Frequency
Routine tests
Dielectric spark / high-voltage withstand test	100 % in-line spark and AC/DC dielectric withstand per TU 16.K71 / GOST 15150 / GOST 22483 Underground Mining Control Specification	Every manufactured length
Conductor DC resistance & continuity check	Within maximum 20 °C resistance limit specified for KUGVSh	Every spool or drum length
Sample tests
Insulation resistance & dimensional verification	Wall thickness, concentricity and insulation resistance per TU 16.K71 / GOST 15150 / GOST 22483 Underground Mining Control Specification	Per production batch
Environmental, mechanical & EMC qualification	Qualified to TU 16.K71 / GOST 15150 / GOST 22483 Underground Mining Control Specification thermal, mechanical and environmental performance criteria	Type qualification

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

TU 16.K71 / GOST 15150 / GOST 22483 Underground Mining Control SpecificationCE (2014/35/EU) & RoHS 3 (2015/863/EU) CompliantREACH SVHC Compliance Verified

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX KUGVSh 12x0.75 380V AC / 500V DC MINE CONTROL

Delivery form: Export wooden drums, tactical reels or coils
Standard lengths: 100 m · 500 m · 1000 m (or custom cut lengths)
MOQ: 100 m (stock sizes) · 300–500 m (custom build)
Lead time: 2–4 weeks ex-works
Incoterms: EXW, FOB, CIF, DAP

Technical documents

Downloads

PDFKUGVSh Flexible Underground Mining Control and Signalling Cable – technical datasheet26 sizes · construction, technical data, approvals XLSXKUGVSh spec data (Excel)All 26 sizes with dimensions and data, for your BOM or quotation

Revision: 2026-10-20
Updated: 2026-10-20

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

What does the Russian Cyrillic cable code КУГВШ (KUGVSh) stand for?

'К' = control cable (Кабель контрольный), 'У' = for control and monitoring circuits (Управления), 'Г' = flexible Class 5 copper conductors (Гибкий), 'В' = PVC insulation (Винилитовая изоляция), and 'Ш' = thickened protective PVC hose outer sheath (Шланговая оболочка) for underground mining conditions.

How does the counting-pair colour code work inside multi-core KUGVSh cables?

Instead of printing tiny numbers on every core, each concentric layer in KUGVSh contains two adjacent differently coloured 'counting cores' (directional pair, typically red and blue). Technicians count clockwise or counter-clockwise from the red-to-blue reference pair to identify any core number instantly in dim underground galleries.

Why does KUGVSh use a 'hose' ('Ш') outer jacket rather than a standard pressure-extruded jacket?

A thickened tubular hose sheath slipped over a PET separator tape allows the inner core layers to shift without kinking when the cable is flexed around longwall roof supports, while providing extra wall thickness against rock falls and mine-water abrasion.

Can KUGVSh be supplied with a blue outer sheath for intrinsically safe (Ex i) mine circuits?

Yes. KUGVSh is available with a jet-black, high-visibility yellow, or intrinsically safe sky-blue outer hose jacket for underground methane monitoring, conveyor pull-cord switches, and mine telephone/intercom systems.

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KUGVSh Flexible Underground Mining Control and Signalling Cable

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