Energy chain / drag chain
Extra-fine 32-wire (0.25 mm²) and 56-wire (1.0 mm²) cores plus PUR jacket deliver ≥ 5 million drag-chain cycles.
Product
Continuous-flex drag-chain INTERBUS Remote Bus hybrid cable (UNITRONIC BUS IBS FD P COMBI A) per IEC 61158-2 with 3×2×0.25 mm² 100 Ω RS-485 data pairs plus 3×1.0 mm² 24 V DC power cores, ≥ 85 % tinned braid, and UL AWM 20236 halogen-free PUR sheath.
Typical values for this cable type, based on EN 50254 / IEC 61158 Type 8 INTERBUS (3×2×0.25 + 3×1.0 mm² Drag-Chain Hybrid) — confirmed in the datasheet and quotation for your order.
Application fit
Specify UNITRONIC BUS IBS FD P COMBI A for continuous-flex drag chains, automotive body-shop welding gantries, palletizers, and remote I/O stations using the Phoenix Contact INTERBUS remote or installation bus.
Extra-fine 32-wire (0.25 mm²) and 56-wire (1.0 mm²) cores plus PUR jacket deliver ≥ 5 million drag-chain cycles.
≥ 85 % tinned copper braid screen isolates 500 kbps / 2 Mbps full-duplex INTERBUS frames from welding and servo EMI.
Combines DO/DI forward/return data pairs, ground reference pair, and 24 V DC / PE power (3×1.0 mm²) inside a single Ø 9.1 mm violet cable.
Designed for horizontal/vertical machine drag chains; for long-travel crane reels, use aramid-reinforced reeling cables.
Use ETHERLINE ROBUST FRConstruction
INTERBUS FD P COMBI build: 3×2×0.25 mm² PE data pairs (WH/BN, GN/YE, GY/PK) + 3×1.0 mm² power cores (RD, BU, GNYE), fleece wrap, ≥ 85 % tinned copper braid, and violet RAL 4001 PUR sheath.
| # | Layer | Material & reference |
|---|---|---|
| 1 | Superfine stranded bare copper data & power cores | Data: 3×2×0.25 mm² (32×0.10 mm); Power: 3×1.0 mm² (56×0.15 mm) bare copper per IEC 60228 Class 6Prevents strand work-hardening during multi-million-cycle drag-chain travel |
| 2 | Low-capacitance PE (data) & polyolefin (power) insulation | Data pairs in DIN 47100 PE (white/brown, green/yellow, grey/pink); Power cores (red 24V, blue 0V, green/yellow PE)Holds data mutual capacitance < 60 nF/km and 100 Ω ± 15 Ω impedance |
| 3 | Core fillers & non-woven sliding fleece wrap | Low-friction central/interstitial fillers + non-woven separating fleece over the hybrid bundleAllows stress-free relative core movement on tight drag-chain radii |
| 4 | Overall tinned copper wire braid screen | Fine-wire tinned copper braid (≥ 85 % optical coverage)EMC compliance across 500 kbps and 2 Mbps INTERBUS ring topologies |
| 5 | Halogen-free polyurethane (TMPU) outer sheath | Flame-retardant, oil- and coolant-resistant polyether PUR (Violet RAL 4001, Ø 9.1 mm)Resists mineral oils, cutting emulsions, weld spatter, and abrasion |
Continuous-flex PUR drag-chain hybrid cable for INTERBUS remote bus + 24 V DC module supply
Continuous-flex PUR drag-chain INTERBUS data-only remote bus cable without power cores
Technical data
Sizes
Engineering dimensions, impedance, propagation velocity, and electrical ratings for UNITRONIC BUS IBS FD P COMBI A per EN 50254 / IEC 61158 Type 8 INTERBUS (3×2×0.25 + 3×1.0 mm² Drag-Chain Hybrid).
| Order designation | Impedance / size | Conductor & dielectric | Wall ≈ mm | Outer Ø ≈ mm | Metal kg/km | Weight ≈ kg/km | Min. bend R fixed mm | Enquiry |
|---|---|---|---|---|---|---|---|---|
| Standard UNITRONIC BUS IBS FD P COMBI A configurations | ||||||||
| IBS FD P COMBI A | 3×2×0.25 + 3×1.0 mm² | Class 6 Cu + PE + PUR Chain | 1.00 | 9.10 | 65.0 | 116.0 | 73 | |
| UNITRONIC BUS IBS FD P | 3×2×0.25 mm² (Data Only) | Class 6 Cu + PE + PUR Chain | 0.90 | 7.30 | 33.0 | 68.0 | 58 | |
| UNITRONIC BUS IBS COMBI | 3×2×0.25 + 3×1.0 mm² PVC | Fixed Installation PVC | 1.00 | 9.00 | 65.0 | 122.0 | 72 | |
| UNITRONIC BUS IBS (Fixed) | 3×2×0.25 mm² PVC | Fixed Remote Bus PVC | 0.90 | 7.20 | 33.0 | 71.0 | 58 | |
| IBS FD P COMBI 1.5 | 3×2×0.25 + 3×1.5 mm² | Heavy 24V Power Hybrid PUR | 1.10 | 9.80 | 80.0 | 142.0 | 78 | |
| IBS ROBOT COMBI Torsion | 3×2×0.25 + 3×1.0 mm² | ±180°/m Welding Robot PUR | 1.05 | 9.30 | 66.0 | 120.0 | 75 | |
| IBS H COMBI Halogen-Free | 3×2×0.25 + 3×1.0 mm² LSZH | Fixed Halogen-Free LSZH | 1.00 | 9.10 | 65.0 | 125.0 | 73 | |
| IBS YV COMBI Direct Burial | 3×2×0.25 + 3×1.0 mm² PE | Reinforced Black Outdoor | 1.40 | 10.60 | 65.0 | 148.0 | 85 | |
| Configuration | Max. DC R @ 20 °C Ω/km | Char. Z0 Ω | Velocity VoP / L (% or nH/m) | Dielectric test V AC rms |
|---|---|---|---|---|
| IBS FD P COMBI A (3×2×0.25 + 3×1.0 mm²) | 79.90 | 100.0 | 66.0 | 1,500 |
| UNITRONIC BUS IBS FD P (3×2×0.25 mm² (Data Only)) | 79.90 | 100.0 | 66.0 | 1,500 |
| UNITRONIC BUS IBS COMBI (3×2×0.25 + 3×1.0 mm² PVC) | 79.90 | 100.0 | 66.0 | 1,500 |
| UNITRONIC BUS IBS (Fixed) (3×2×0.25 mm² PVC) | 79.90 | 100.0 | 66.0 | 1,500 |
| IBS FD P COMBI 1.5 (3×2×0.25 + 3×1.5 mm²) | 79.90 | 100.0 | 66.0 | 1,500 |
| IBS ROBOT COMBI Torsion (3×2×0.25 + 3×1.0 mm²) | 79.90 | 100.0 | 66.0 | 1,500 |
| IBS H COMBI Halogen-Free (3×2×0.25 + 3×1.0 mm² LSZH) | 79.90 | 100.0 | 66.0 | 1,500 |
| IBS YV COMBI Direct Burial (3×2×0.25 + 3×1.0 mm² PE) | 79.90 | 100.0 | 66.0 | 1,500 |
Quality & approvals
Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.
| Testing & inspection | Test value / reference | Frequency |
|---|---|---|
| Routine tests | ||
| Characteristic impedance, return loss (VSWR) & TDR sweep | 100 % frequency-domain return loss and TDR impedance verification per EN 50254 / IEC 61158 Type 8 INTERBUS (3×2×0.25 + 3×1.0 mm² Drag-Chain Hybrid) | Every manufactured length |
| Dielectric spark & high-voltage withstand test | 100 % in-line spark and AC/DC dielectric withstand per EN 50254 / IEC 61158 Type 8 INTERBUS (3×2×0.25 + 3×1.0 mm² Drag-Chain Hybrid) | Every spool or drum length |
| Sample tests | ||
| Insertion loss (attenuation), velocity & capacitance check | Attenuation (dB/100m), VoP (%), and capacitance within EN 50254 / IEC 61158 Type 8 INTERBUS (3×2×0.25 + 3×1.0 mm² Drag-Chain Hybrid) limits | Per production batch |
| Screening attenuation, transfer impedance & environmental qualification | Qualified to EN 50254 / IEC 61158 Type 8 INTERBUS (3×2×0.25 + 3×1.0 mm² Drag-Chain Hybrid) EMC shielding, thermal, and flame/fluid criteria | Type qualification |
Marking & supply
Sheath marking
Technical documents
FAQ
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