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EN 50620 / IEC 62893 AC & DC Electric Vehicle Charging Cables300/500 V EN 50620 / IEC 62893EVI-2 Cores + EVM-1 PUR Sheath3G1.5 to 5G2.5 + 0.5/0.75 Pilot

H05BZ5-F AC EV Charging Cable300/500 V EN 50620 light-duty Mode 2/3 AC EV charging cable (EVI-2 cores + EVM-1 PUR sheat

H05BZ5-F is the harmonized European light-duty AC electric vehicle charging cable per BS EN 50620 and IEC 62893-2 (62893 IEC 121). Rated 300/500 V for Mode 1, Mode 2 (IC-CPD portable cords) and compact Mode 3 home wallboxes up to 16 A / 20 A (3.7 kW single-pha

EVM-1 PUR Drive-Over & Abrasion

-40 °C Cold Flex & UV Rated

Gasoline, Diesel & Road-Salt Proof

EN 50620 / IEC 62893-2

Power + Pilot Cores

Order designation: 3G2.5
Nom. OD: 9.80 mm
Copper mass: 72.0 kg/km
Total mass ≈: 142.0 kg/km
Min. bend R: 49.0 mm

All sizes (9)

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Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum

Rated voltage: 300 / 500 V AC
Charging modes: Mode 1 / 2 / 3 A
Core insulation: Type EVI-2 LSZH
Outer sheath: Type EVM-1 PUR
Config range: 3G1.5 to 5G2.5 +
Operating temp: -40 to +90 °C

Typical values for this cable type, based on EN 50620 / IEC 62893-2 — confirmed in the datasheet and quotation for your order.

Application fit

Is H05BZ5-F right for your machine?

Engineered for portable Mode 2 In-Cable Control and Protection Device (IC-CPD) chargers, residential Mode 3 Type 1 / Type 2 tethered wallboxes (3.7 kW / 7.4 kW / 11 kW) and lightweight straight or spiral EV trunk cords.

Trailing & towing

Suitable

EVM-1 polyurethane outer jacket resists driveway gravel abrasion, tyre drive-over and oil stains.

Free-hanging vertical run

Suitable

300/500 V reduced wall thickness yields a lightweight, easy-coiling cord for daily home charging.

Festoon & line chain

With conditions

Suitable for spiral/coiled EV cords and wallbox holsters.

Motorised monospiral reel

Not suitable

For 32 A / 63 A (7.4 kW / 22 kW / 43 kW) heavy public charging bollards specify 450/750 V H07BZ5-F.

H07BZ5-F 450/750 V EV cable

Typical machinesResidential Mode 3 wallboxesPortable Mode 2 IC-CPD cordsSpiral / coiled EV trunk cablesLight commercial fleet chargersE-mobility two-wheeler stations

Construction

Layer by layer

EN 60228 Class 5 (or Class 6) fine-stranded bare copper power & PE conductors + 1 or 2 × 0.5/0.75 mm² Control Pilot (CP) / Proximity (PP) cores + Type EVI-2 halogen-free cross-linked elastomer insulation + non-woven wrap + Type EVM-1 halogen-free polyurethane (PUR) outer sheath.

Schematic, not to scale — generated from the layer data

#	Layer	Material & reference
1	Class 5 fine-stranded bare copper	EN 60228 Class 5 flexible annealed copper for power/PE cores (1.5–2.5 mm²) plus 0.50 or 0.75 mm² IEC 61851 Control Pilot coreEN 60228
2	Type EVI-2 cross-linked LSZH elastomer	Halogen-free cross-linked elastomeric compound rated to +90 °C conductor temperature per EN 50620 Table 1EN 50620
3	Low-friction fleece separator wrap	Permits internal core sliding during tight coiling and prevents jacket adhesionEN 50620
4	Type EVM-1 polyurethane (PUR) jacket	Halogen-free, cut-, tear-, microbe- and oil-resistant polyurethane sheath (-40 °C to +80/+90 °C)EN 50620

Single-Phase 3G1.5 / 3G2.5 + 1×0.5 mm² (3.7 kW / 16–20 A)

L1, N, PE + Control Pilot (CP) for compact 230 V AC single-phase Mode 2 and Mode 3 charging leads.

Three-Phase 5G1.5 / 5G2.5 + 1×0.5 mm² (11 kW / 16–20 A)

L1, L2, L3, N, PE + Control Pilot (CP) for 400 V AC 3-phase 11 kW residential and workplace wallboxes.

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on EN 50620 / IEC 62893-2. Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage (U0/U): 300 / 500 V AC (power cores) · 30 V AC / 60 V DC (pilot core)
AC test voltage: 2.0 kV rms on power cores · 1.0 kV rms on pilot core (15 min)
Control pilot communication: 0.50 mm² or 0.75 mm² PWM pilot core per IEC 61851-1

Thermal

Max. conductor operating temperature: +90 °C continuous · +250 °C short-circuit
Ambient operating temperature: -40 °C to +50 °C (mobile flexing & charging)

Mechanical

Minimum bending radius: 5 × cable OD (free flexing) · passes EN 50620 flexing apparatus test
Vehicle drive-over crush resistance: Passes EN 50620 5,000 N crush / tyre run-over test

Resistance

Fuel, oil & chemical resistance: Resistant to gasoline, diesel, mineral oil, battery acid & road salt per EN 50620
Halogen-free & flame retardancy: Halogen-free per EN 60754-1/2 · self-extinguishing per IEC 60332-1-2

Reference standards

Product standards: BS EN 50620 & IEC 62893-2 (62893 IEC 121)
Connector & system standards: IEC 62196-2 (Type 1 / Type 2) & IEC 61851-1 Mode 2/3

Identification

CENELEC designation: H = harmonized · 05 = 300/500 V · B = EVI-2 elastomer insulation · Z5 = EVM-1 PUR sheath · -F = Class 5 flexible
Core & jacket colours: HD 308 power cores + white/red pilot; Black, Orange or Green PUR jacket

Sizes

9 standard configurations (H05BZ5-F)

Nominal dimensions, copper weight, total mass and electrical parameters for H05BZ5-F per EN 50620 / IEC 62893-2.

Dimensions & masses
Designation	Power + Pilot Cores	AC Rating / Phase	Nom. OD mm	Copper kg/km	Total mass ≈ kg/km	Min. bend R mm
H05BZ5-F size schedule
3G1.5	3G 1.5 mm²	16 A · Mode 2 Grid	8.40	43.2	95.0	42.0
3G1.5 + 1×0.5	3G1.5 + 1×0.5 mm²	16 A · 3.7 kW 1-Ph	8.80	48.0	108.0	44.0
3G1.5 + 2×0.5	3G1.5 + 2×0.5 mm²	16 A · 3.7 kW CP+PP	9.10	52.8	116.0	45.5
3G2.5	3G 2.5 mm²	20 A · Mode 2 Grid	9.80	72.0	142.0	49.0
3G2.5 + 1×0.5	3G2.5 + 1×0.5 mm²	20 A · 4.6 kW 1-Ph	10.30	76.8	155.0	51.5
3G2.5 + 2×0.5	3G2.5 + 2×0.5 mm²	20 A · 4.6 kW CP+PP	10.60	81.6	165.0	53.0
5G1.5 + 1×0.5	5G1.5 + 1×0.5 mm²	16 A · 11 kW 3-Ph	10.80	76.8	168.0	54.0
5G2.5 + 1×0.5	5G2.5 + 1×0.5 mm²	20 A · 11 kW 3-Ph	12.60	124.8	240.0	63.0
5G2.5 + 2×0.5	5G2.5 + 2×0.5 mm²	20 A · 11 kW CP+PP	12.90	129.6	252.0	64.5

Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
Dimensions and tolerances conform to EN 50620 / IEC 62893-2.

Electrical data
Power + Pilot Cores	Max. DC R @ 20 °C Ω/km	Current in air A	Installed / duty A
3G 1.5 mm²	13.300	16	13
3G1.5 + 1×0.5 mm²	13.300	16	13
3G1.5 + 2×0.5 mm²	13.300	16	13
3G 2.5 mm²	7.980	20	16
3G2.5 + 1×0.5 mm²	7.980	20	16
3G2.5 + 2×0.5 mm²	7.980	20	16
5G1.5 + 1×0.5 mm²	13.300	16	13
5G2.5 + 1×0.5 mm²	7.980	20	16
5G2.5 + 2×0.5 mm²	7.980	20	16

Reference ampacities at +30 °C ambient; apply duty-cycle or grouping correction factors per standard.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

ConductorClass 5 stranding
Spark test100 % in-line
Lay-upCores, earth, fillers
SheathingInner, braid / screen, outer
Electrical testsAC voltage, resistance
DimensionsOD, wall thickness
Inspection documents & dispatchDrum & dispatch

Testing & inspection	Test value / reference	Frequency
Routine tests
2.0 kV / 1.0 kV AC dielectric & DC resistance	Zero breakdown; resistance per EN 60228 Class 5	100 % of drums
Sample tests
EVI-2 hot-set, EVM-1 PUR tear & -40 °C cold bend	Passes sub-zero bend and PUR tear resistance	Every batch
EN 50620 5,000 N crush, flexing & fuel/oil immersion	Certified to BS EN 50620 & IEC 62893-2	Type qualification

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

BS EN 50620 (H05BZ5-F)IEC 62893-2 (62893 IEC 121)VDE / TÜV ApprovedCE / RoHS 3 & REACH Compliant

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX H05BZ5-F [Config] EN 50620 300/500V IEC 62893-2 121 EV CHARGING [lot/m]

Delivery form: Non-returnable wooden drums, export reels or shrink-wrapped coils
Standard drum lengths: 100 m · 250 m · 500 m · 1000 m
MOQ: 200 m (stock sizes) · 500 m (custom lengths)
Lead time: 2–3 weeks ex-works
Incoterms: EXW, FOB, CIF, DAP

Technical documents

Downloads

PDFH05BZ5-F AC EV Charging Cable – technical datasheet9 sizes · construction, technical data, approvals XLSXH05BZ5-F spec data (Excel)All 9 sizes with dimensions and data, for your BOM or quotation

Revision: 2026-10-20
Updated: 2026-10-20

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

What is the difference between H05BZ5-F and H07BZ5-F in EN 50620?

H05BZ5-F is rated 300/500 V with thinner insulation/sheath walls and is restricted by EN 50620 to conductor sizes of 1.5 mm² and 2.5 mm² (up to 16–20 A, 3.7–11 kW), making it lighter and more compact for portable Mode 2 and home wallbox cables. H07BZ5-F is rated 450/750 V with heavier walls and covers 2.5 mm² up to 16 mm² (32 A / 63 A, 7.4 kW / 22 kW / 43 kW).

What do the material codes 'B' (EVI-2) and 'Z5' (EVM-1) mean in H05BZ5-F?

Defined in EN 50620, 'B' designates Type EVI-2 cross-linked halogen-free elastomeric core insulation (+90 °C), and 'Z5' designates Type EVM-1 halogen-free polyurethane (PUR) outer sheathing.

Why does H05BZ5-F include a 0.50 mm² or 0.75 mm² auxiliary core?

In Mode 2 and Mode 3 AC charging per IEC 61851-1, the EVSE and the vehicle onboard charger exchange a ±12 V 1 kHz PWM signal over the Control Pilot (CP) core to verify earth continuity, negotiate maximum charging current and energize the contactor only when the plug is latched.

Can H05BZ5-F be manufactured as a coiled (spiral) charging cable?

Yes. Because the outer sheath is elastic thermoplastic polyurethane (EVM-1 PUR), H05BZ5-F holds a permanent heat-set helical coil memory with excellent recoil down to -40 °C.

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H05BZ5-F AC EV Charging Cable

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