General rubber flexible cablesEN 50525-2-21U0/U 300/500 VEI3/EM4 EVA · +110 °C

H05GG-F EVA Flexible CableHarmonised 300/500 V +110 °C EI3/EM4 cross-linked EVA heat-resistant flexible cord

Heat-resistant 300/500 V flexible cord to EN 50525-2-21 with Class 5 copper conductors, +110 °C cross-linked ethylene-vinyl acetate (EI3 EVA) core insulation and EM4 EVA outer sheath for high-temperature luminaires, heating appliances and commercial ovens.

Ozone, UV & moisture
Approved
+110 °C EVA Rated
Halogen-Free EVA
Order designation
H05GG-F 3G1.5
Outer Ø min
8.2 mm
Outer Ø max
8.9 mm
Weight ≈
116 kg/km
Min. bend R
36 mm
Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum
Rated voltage
300/500 V
U0/U · 2.0 kV AC test voltage
Conductor temp.
+110 °C max.
+250 °C short-circuit (5 s)
Ambient temp.
−25…+110 °C
Flexing (−40…+110 °C fixed)
Bending radius
4–6 × OD
4 × OD fixed · 6 × OD flexing
Compounds
EI3 / EM4
Cross-linked EVA core & sheath
Size range
0.75–6 mm²
2 to 5 cores · Class 5 Cu

Typical values for this cable type, based on EN 50525-2-21 (HD 22.7) — confirmed in the datasheet and quotation for your order.

Application fit

Is H05GG-F right for your machine?

H05GG-F bridges the thermal gap between +90 °C EPR rubber cords (H05BN4-F) and +180 °C silicone cables, delivering +110 °C continuous service with higher mechanical tear strength than silicone.

Furnace, kiln & high-temp zone

Suitable

High-temperature luminaires, drying ovens, bakery appliances and heating apparatus up to +110 °C continuous.

Switchgear & control cabinet wiring

Suitable

Internal and external wiring of commercial kitchen equipment, boilers, autoclaves and thermal process skids.

Trailing & towing

Suitable

Portable heating tools, soldering stations and mobile spot-heaters in dry or damp indoor rooms.

Motorised monospiral reel

Not suitable

Not designed for motorised drum reeling under high axial tension.

Use NSHTÖU Reeling
Typical machinesHigh-bay & stage lighting fixturesCommercial kitchen & bakery ovensIndustrial drying & curing chambersHeating apparatus & boiler plantPlastics extrusion & moulding zones

Construction

Layer by layer

Shown: H05GG-F 3G1.5 — Class 5 tinned or bare copper conductors, +110 °C EI3 cross-linked EVA core insulation and black EM4 cross-linked EVA outer sheath.

123
Schematic, not to scale — generated from the layer data
#LayerMaterial & reference
1Flexible copper conductorFine-stranded bare or tinned copper wire (IEC 60228 Class 5)EN 60228 Class 5
2+110 °C EVA core insulationCross-linked ethylene-vinyl acetate (EVA) elastomer Type EI3 (formerly 4GI1)EN 50363-1 EI3 (+110 °C continuous)
3+110 °C EVA outer sheathCross-linked ethylene-vinyl acetate (EVA) elastomer Type EM4, black or whiteEN 50363-2-1 EM4 (+110 °C · halogen-free)

H05GG-F Black

Standard black EM4 cross-linked EVA outer sheath for industrial heating and lighting

H05GG-F White

Optional white EM4 cross-linked EVA outer sheath for architectural luminaires and clean kitchens

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on EN 50525-2-21 (HD 22.7). Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage U0/U
300/500 V AC
Max. operating voltage
330/550 V AC
AC test voltage
2000 V AC (50 Hz, 15 min)
Conductor stranding
IEC 60228 Class 5 flexible bare or tinned copper
Current rating basis
DIN VDE 0298-4 (+110 °C heat-resistant rating)

Thermal

Max. conductor temperature
+110 °C continuous (+120 °C short-term)
Short-circuit temperature
+250 °C max. (up to 5 s)
Temperature, flexing
−25 °C to +110 °C
Temperature, fixed
−40 °C to +110 °C

Mechanical

Min. bending radius, fixed
4 × overall diameter (OD ≤ 12 mm: 3 × OD)
Min. bending radius, moving
6 × overall diameter (free movement)
Max. tensile load
15 N/mm² dynamic (50 N/mm² static)
Notch & tear strength
Cross-linked EVA offers higher tear strength than silicone rubber

Resistance

Thermal ageing resistance
EI3/EM4 cross-linked EVA resists embrittlement at +110 °C
Halogen-free
IEC 60754-1 halogen-free EVA insulation and sheath
Ozone & UV stability
EN 60811-403 ozone-resistant cross-linked EVA
Service environment
Dry, damp or wet interiors and protected heating equipment

Reference standards

Construction standard
EN 50525-2-21 (HD 22.7 S2 / DIN VDE 0285-525-2-21)
Compound standards
EN 50363-1 Type EI3 & EN 50363-2-1 Type EM4
Selection & installation
EN 50565-1 & DIN VDE 0298-300
RoHS & REACH
2011/65/EU (RoHS 2) & EC 1907/2006 compliant

Identification

Sheath colour
Black or white
Core identification
HD 308 S2 colour code (2 to 5 cores)
Sheath marking
TEBAOFLEX H05GG-F <HAR> [Size] 300/500V 110°C EN 50525-2-21 CE
Customs tariff (HS)
8544.49 (insulated conductors ≤ 1000 V)

Sizes

17 standard H05GG-F configurations

Typical EN 50525-2-21 (HD 22.7) outer diameter limits, copper content and cable weight.

Dimensions & weights
Order designationCores × mm²AWG ≈Outer Ø min
mm
Outer Ø max
mm
Copper
kg/km
Weight ≈
kg/km
Min. bend R
mm
Enquiry
Harmonised H05GG-F cross-linked EVA sizes (0.75–6 mm² per EN 50525-2-21 Table B.3)
H05GG-F 2×0.752×0.75185.76.2145225
H05GG-F 3G0.753G0.75186.26.7226427
H05GG-F 4G0.754G0.75186.77.3297829
H05GG-F 2×1.02×1.0176.16.6196126
H05GG-F 3G1.03G1.0176.57.1297528
H05GG-F 4G1.04G1.0177.27.8389231
H05GG-F 5G1.05G1.0177.98.64811234
H05GG-F 2×1.52×1.5167.58.2299433
H05GG-F 3G1.53G1.5168.28.94311636
H05GG-F 4G1.54G1.5169.19.95814540
H05GG-F 5G1.55G1.51610.010.97217844
H05GG-F 3G2.53G2.5149.810.67217042
H05GG-F 4G2.54G2.51410.711.69621046
H05GG-F 5G2.55G2.51411.912.912025852
H05GG-F 3G43G41211.412.411524850
H05GG-F 4G44G41212.513.615431254
H05GG-F 3G63G61013.014.117334256
  • Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
  • Dimensions and weights are typical values per EN 50525-2-21 (HD 22.7). Minimum fixed bending radius shown is 4 × OD.

Reel check

Will it fit your machine?

A first screen using datasheet values. Engineering confirms drum geometry, acceleration and tension with your quotation.

Check results

Drum core 300 mm ≥ 72 mmBending radius OK (4 × OD 8.9 mm)
Minimum bending radius
36 mm
Min. drum core diameter
≈ 72 mm
Cable weight on drum
5.8 kg
Copper content
2.2 kg
Indicative only: based on the datasheet outer diameter and 4 × OD bending radius. Current derating for wound layers per DIN VDE 0298-4 is assessed separately.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

  1. ConductorClass 5 stranding
  2. Spark test100 % in-line
  3. Lay-upCores, earth, fillers
  4. SheathingInner, braid / screen, outer
  5. Electrical testsAC voltage, resistance
  6. DimensionsOD, wall thickness
  7. Inspection documents & dispatchDrum & dispatch
Testing & inspectionTest value / referenceFrequency
Routine tests
AC voltage test2.0 kV AC (50 Hz)Every manufactured length
Conductor DC resistanceIEC 60228 Class 5 (bare copper)Every manufactured length
Sample tests
Vertical flame propagationIEC 60332-1-2 / EN 60332-1-2Per production batch
Insulation & sheath elastomer physical propertiesEN 50525-2-21 (HD 22.7)Type approval

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

EN 50525-2-21 (HD 22.7)CE · RoHS 2 (2011/65/EU) · REACH

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX H05GG-F 300/500 V 110°C [Size] EN 50525-2-21 CE
Delivery form
Export wooden drums or coils, cut-to-length on request
Packaging
Heat-treated ISPM-15 timber drums with sealed cable ends
Conductor / sheath options
Custom core counts, pilot cores or sheath colours on request

Technical documents

Downloads

Revision
2026-10-20
Updated
2026-10-20

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

What does 'GG' designate in H05GG-F?
In the CENELEC harmonised designation system, 'G' stands for cross-linked ethylene-vinyl acetate (EVA) elastomer. Because 'G' appears twice (H05GG-F), both the core insulation (Type EI3) and the outer sheath (Type EM4) are extruded from cross-linked EVA rated for +110 °C continuous conductor operation.
When should I choose H05GG-F instead of silicone rubber cable?
Silicone rubber cables handle up to +180 °C, but unbraided silicone has lower cut and tear resistance during workshop handling. Up to +110 °C continuous (+120 °C short-term), H05GG-F provides tougher mechanical abrasion and notch resistance than silicone while outlasting +60 °C (H05RN-F) and +90 °C (H05BN4-F) EPR cables.
Is H05GG-F halogen-free?
Yes. Both the EI3 cross-linked ethylene-vinyl acetate core insulation and the EM4 EVA outer sheath are inherently free of halogens (chlorine, bromine and fluorine) in accordance with IEC 60754-1.
What cross-sections are covered by EN 50525-2-21 for H05GG-F?
EN 50525-2-21 Table B.3 standardises H05GG-F across 0.75 mm², 1.0 mm², 1.5 mm², 2.5 mm², 4 mm² and 6 mm² in 2-core to 5-core configurations, covering everything from luminaire pendant leads to three-phase commercial oven feeders.

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H05GG-F EVA Flexible Cable

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