Energy chain / drag chain
Fine-stranded signal pairs + 0.5/1.0 mm² supply cores survive ≥ 8 million cycles at 7.5 × OD and 50 m/s².
Product
High-flexibility measuring-system cable combining low-capacitance PP signal twisted pairs (0.14–0.25 mm²) for differential clock/data tracks with larger 0.5–1.0 mm² DC supply cores, overall ≥ 85 % tinned copper braid and DESINA green RAL 6018 PUR jacket.
Typical values for this cable type, based on DIN VDE 0812 / UL AWM Style 20236 — confirmed in the datasheet and quotation for your order.
Application fit
Engineered for optical and magnetic rotary/linear encoders (EnDat, SinCos 1 Vpp, SSI, HIPERFACE, TTL/HTL, DRIVE-CLiQ) in high-speed cable carriers.
Fine-stranded signal pairs + 0.5/1.0 mm² supply cores survive ≥ 8 million cycles at 7.5 × OD and 50 m/s².
UL/CSA AWM recognition and flame-retardant PUR jacket allow direct routing into drive cabinets.
Suitable for C-rail festoons feeding linear scales and crane hoist position encoders.
Low-voltage measuring cable only; for 0.6/1 kV motor power use Shielded Servo Motor Power Cable.
Use Shielded Servo Motor Power CableConstruction
Shown: 4×2×0.14 + 4×0.5 hybrid encoder feedback cable with four twisted signal pairs, four 0.5 mm² DC supply/sense cores, overall tinned copper braid and green RAL 6018 PUR jacket.
| # | Layer | Material & reference |
|---|---|---|
| 1 | Signal & DC supply conductors | Superfine stranded bare/tinned copper (0.14–0.25 mm² data pairs + 0.5–1.0 mm² power cores)IEC 60228 Class 6 |
| 2 | Low-capacitance insulation | Polypropylene (PP / cellular PE) with colour code per DIN 47100 / OEM encoder standardLow capacitance ≈ 50 pF/m for clean differential square waves |
| 3 | Differential pair & supply lay-up | Short-pitch twisted signal pairs laid up with 0.5/1.0 mm² 5 V / 12 V supply and sense coresCancels magnetic cross-talk and eliminates 5 V encoder supply drop |
| 4 | PTFE / fleece sliding wrap | Non-woven anti-friction tape over hybrid core bundlePrevents pair untwisting during 50 m/s² carrier reversals |
| 5 | Overall EMC braid screen | Tinned copper wire braid (≥ 85 % optical coverage; optional inner pair screens on 'C' types)High-frequency EMI immunity alongside VFD motor cables |
| 6 | Outer motion jacket | Halogen-free polyurethane (TMPU), DESINA green RAL 6018DIN EN 50363-10-2 · oil, coolant & abrasion resistant |
Twisted signal pairs + larger 0.5/1.0 mm² DC supply cores inside an overall ≥ 85 % tinned copper braid
Critical Sin/Cos or clock pairs wrapped in individual tinned copper screens (2×0.14)C plus overall copper braid
Technical data
Sizes
Hybrid twisted signal pairs + 0.5/1.0 mm² DC supply cores for optical/magnetic incremental and absolute encoders.
| Order designation | Configuration | Typical encoder interface | Outer Ø ≈ mm | Total Cu kg/km | Weight ≈ kg/km | Min. bend R chain mm | Enquiry |
|---|---|---|---|---|---|---|---|
| EnDat / SSI / HIPERFACE 8–12 core encoder cables | |||||||
| ENC-FD-CP 4×2×0.14+4×0.5 | 4×2×0.14 + 4×0.5 | Heidenhain / Incremental + 5 V Sense | 8.5 | 48 | 92 | 64 | |
| ENC-FD-CP 4×2×0.25+2×1.0 | 4×2×0.25 + 2×1.0 | EnDat / SSI Long-Run Feedback | 8.8 | 56 | 104 | 66 | |
| ENC-FD-CP 3×2×0.14+2×1.0 | 3×2×0.14 + 2×1.0 | Absolute EnDat / BiSS-C Encoder | 7.8 | 42 | 82 | 58 | |
| ENC-FD-CP 2×2×0.14+2×(0.5)C | 2×2×0.14 + 2×(0.5)C | Sick HIPERFACE Feedback | 7.6 | 40 | 78 | 57 | |
| SinCos 1 Vpp / TTL / Fanuc 12–18 core encoder cables | |||||||
| ENC-FD-CP 4×2×0.14+4×0.14+4×0.5 | 4×2×0.14 + 4×0.14 + 4×0.5 | 16-Pin Incremental + Commutation | 9.1 | 58 | 112 | 68 | |
| ENC-FD-CP 3×(2×0.14)C+4×0.14+2×0.5 | 3×(2×0.14)C + 4×0.14 + 2×0.5 | Siemens SinCos 1 Vpp Measuring | 9.4 | 66 | 124 | 70 | |
| ENC-FD-CP 3×(2×0.14)C+4×0.14+4×0.22+2×0.5 | 3×(2×0.14)C + 4×0.14 + 4×0.22 + 2×0.5 | Multi-Track SinCos + Thermal | 10.2 | 79 | 146 | 76 | |
| ENC-FD-CP 8×2×0.18 | 8×2×0.18 | TTL / HTL 16-Core Differential | 8.6 | 52 | 98 | 64 | |
| ENC-FD-CP 10×0.14+2×0.5 | 10×0.14 + 2×0.5 | 12-Core Standard Rotary Encoder | 7.9 | 41 | 84 | 59 | |
| ENC-FD-CP 12×0.22+2×0.5 | 12×0.22 + 2×0.5 | Fanuc / Mitsubishi Pulse Coder | 8.7 | 54 | 102 | 65 | |
| Digital 24 V / Single-cable serial encoder cables | |||||||
| ENC-FD-CP 2×(2×0.20)C+(2×0.38) | 2×(2×0.20)C + (2×0.38) | 24 V Digital DRIVE-CLiQ Style | 7.1 | 38 | 72 | 53 | |
| ENC-FD-CP 1×2×0.22+2×0.5 | 1×2×0.22 + 2×0.5 | 4-Wire Single-Pair Digital Encoder | 6.4 | 29 | 58 | 48 | |
| Core cross-section | Circuit function | Max. DC R @ 20 °C Ω/km | Max. current at +30 °C (A) | Mutual C pF/m ≈ | AC test V rms |
|---|---|---|---|---|---|
| 0.14 mm² (AWG 26) | Differential Sin/Cos, Clock & Data | 138.0 | 2.0 | 48 | 1,500 |
| 0.18 mm² (AWG 25) | TTL / HTL Incremental Channels | 108.0 | 2.5 | 50 | 1,500 |
| 0.22 mm² (AWG 24) | Serial Data & Commutation Tracks | 87.0 | 3.0 | 52 | 1,500 |
| 0.25 mm² (AWG 24) | Long-Distance EnDat / SSI Data | 79.0 | 3.5 | 52 | 1,500 |
| 0.50 mm² (AWG 20) | 5 V / 12 V DC Encoder Supply + Sense | 39.0 | 6.0 | 60 | 1,500 |
| 1.00 mm² (AWG 18) | Long-Run 5 V DC Supply (> 30 m) | 19.5 | 10.0 | 65 | 1,500 |
Reel check
A first screen using datasheet values. Engineering confirms drum geometry, acceleration and tension with your quotation.
Quality & approvals
Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.
| Testing & inspection | Test value / reference | Frequency |
|---|---|---|
| Routine tests | ||
| AC voltage dielectric test | 1500 V AC core/core · 1000 V AC core/screen for 5 min | Every manufactured length |
| Pair capacitance & impedance balance | Mutual capacitance ≤ 55 pF/m at 1 kHz across all data pairs | Every drum length |
| Sample tests | ||
| High-speed drag-chain endurance test | ≥ 8 million flex cycles at 7.5 × OD without bit-error or core break | Periodic lot test |
| Oil, coolant & flame resistance | Pass DIN EN 50363-10-2 TMPU oil test and IEC 60332-1-2 / UL VW-1 | Type approval |
Marking & supply
Sheath marking
Technical documents
FAQ
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