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EPB + Wheel-Speed Sensor (WSS) Automotive Hybrid Harness CableISO 6722-1 / LV 112 · 60 V DC · -40 °C to +125 °C industrial EPB-WSS 2×2.5 + 2×0.5

EPB + Wheel-Speed Sensor Automotive Hybrid Harness Cable engineered to ISO 6722-1 / LV 112 for 60 V DC service across -40 °C to +125 °C, featuring stranded tinned copper conductor and tpe-u outer sheath with minimum bending radius 5 × OD.

Approved
Oil-resistant
Water-resistant
Order designation
EPB-WSS 2×2.5 + 2×0.5 4G2.5
Outer Ø ≈
10.8 mm
Total weight ≈
186 kg/km
Min. bend R (fixed)
86 mm
Configuration
4 × 2.5 mm²
All sizes (12)
Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum
Rated voltage
60 V DC
Per ISO 6722-1 / LV 112
Operating temp.
−40…+125 °C
Continuous thermal rating (ISO 6722-1)
Min. bend radius
5 × OD
Installed / fixed routing
Conductor
tinned copper
High-conductivity tinned copper
Outer layer
TPE-U outer
Extruded TPE-U outer sheath
Standard
ISO 6722-1
ISO 6722-1 / LV 112

Typical values for this cable type, based on ISO 6722-1 / LV 112 — confirmed in the datasheet and quotation for your order.

Application fit

Is EPB-WSS 2×2.5 + 2×0.5 right for your machine?

EPB + Wheel-Speed Sensor Automotive Hybrid Harness Cable engineered to ISO 6722-1 / LV 112 for 60 V DC service across -40 °C to +125 °C, featuring stranded tinned copper conductor and tpe-u outer sheath with minimum bending radius 5 × OD.

Energy chain / drag chain

Suitable

Engineered and verified for chain service in accordance with ISO 6722-1 / LV 112.

Switchgear & control cabinet wiring

Suitable

Engineered and verified for cabinet chassis service in accordance with ISO 6722-1 / LV 112.

Fixed installation

Suitable

Qualified for fixed installation on trays, racks, conduits or supports per ISO 6722-1 / LV 112.

TBM gantry & advancing tunnel reel

With conditions

Use mechanical conduit or armoured protection where exposed to rock fall or crushing loads.

Typical machinesAutomotive & Commercial VehiclesPassenger & Commercial Vehicle HarnessesEV Traction, Braking (EPB) & Chassis SensorsHeavy-Duty Truck & Off-Highway EquipmentAutomotive Tier-1 Actuator & Sensor Subsystems

Construction

Layer by layer

Shown: EPB-WSS 2×2.5 + 2×0.5 (ISO 6722-1 / LV 112) with stranded tinned copper conductor, eva and tpe-u outer sheath (4-layer construction).

1234
Schematic, not to scale — generated from the layer data
#LayerMaterial & reference
1Stranded tinned copper conductorHigh-conductivity tinned copper conductor per ISO 6722-1 / LV 112ISO 6722-1 / LV 112
2EVAHelically applied evaISO 6722-1 / LV 112
3TPE-U signal subcable sheathExtruded TPE-U signal subcable sheath protective layer (individual core / group layer)ISO 6722-1 / LV 112
4TPE-U outer sheathExtruded TPE-U outer sheath protective layer (continuous layer)ISO 6722-1 / LV 112

EPB-WSS 2×2.5 + 2×0.5 — Standard Execution

Built to ISO 6722-1 / LV 112 with stranded tinned copper conductor and tpe-u outer sheath

EPB-WSS 2×2.5 + 2×0.5 — Custom Cross-Sections

Full range of metric mm² and AWG/kcmil conductor sizes per ISO 6722-1 / LV 112

EPB-WSS 2×2.5 + 2×0.5 — Export Drum Supply

Supplied with EN 10204 3.1 routine dielectric & conductor resistance test certificate

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on ISO 6722-1 / LV 112. Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage / duty
60 V DC (ISO 6722-1 / LV 112)
Conductor construction
Stranded tinned copper conductor — High-conductivity tinned copper conductor per ISO 6722-1 / LV 112
Primary insulation / dielectric
EVA — Helically applied eva

Thermal

Continuous operating temperature
−40…+125 °C per ISO 6722-1 / LV 112
Short-circuit / peak thermal limit
+160 °C to +250 °C (5 s adiabatic limit depending on dielectric class)
Minimum installation temperature
−5 °C (thermoplastic) / −25 °C (cross-linked or elastomer) / −40 °C (metallic)

Mechanical

Outer protection / covering
TPE-U outer sheath — Extruded TPE-U outer sheath protective layer (continuous layer)
Minimum bending radius
5 × OD (installed / static routing)
Layer count & geometry
4 concentric/structural layers verified by cross-section inspection

Resistance

Environmental & chemical durability
Engineered for industrial service in accordance with ISO 6722-1 / LV 112
RoHS & REACH compliance
RoHS 2 (2011/65/EU + 2015/863) & REACH SVHC compliant

Reference standards

Governing product standard
ISO 6722-1 / LV 112
Quality management & inspection
ISO 9001:2015 & EN 10204 3.1 factory routine inspection

Identification

Model designation
EPB-WSS 2×2.5 + 2×0.5
Customs tariff (HS)
8544.49 / 8544.60 / 7614.10

Sizes

12 standard EPB-WSS 2×2.5 + 2×0.5 cable sizes

Manufactured to ISO 6722-1 / LV 112 across standard single-core and multi-core cross-sections.

Dimensions, construction & weights
Order designationConfigurationOuter Ø ≈
mm
Weight ≈
kg/km
Min. bend R
fixed mm
Enquiry
EPB-WSS 2×2.5 + 2×0.5 Standard Production Schedule (60 V DC · −40…+125 °C)
EPB-WSS 2×2.5 + 2×0.5 3G1.53 × 1.5 mm²8.410568
EPB-WSS 2×2.5 + 2×0.5 4G1.54 × 1.5 mm²9.212874
EPB-WSS 2×2.5 + 2×0.5 5G1.55 × 1.5 mm²10.115681
EPB-WSS 2×2.5 + 2×0.5 3G2.53 × 2.5 mm²9.814878
EPB-WSS 2×2.5 + 2×0.5 4G2.54 × 2.5 mm²10.818686
EPB-WSS 2×2.5 + 2×0.5 5G2.55 × 2.5 mm²11.922895
EPB-WSS 2×2.5 + 2×0.5 4G44 × 4.0 mm²12.6268101
EPB-WSS 2×2.5 + 2×0.5 4G64 × 6.0 mm²14.2365114
EPB-WSS 2×2.5 + 2×0.5 4G104 × 10 mm²17.5580140
EPB-WSS 2×2.5 + 2×0.5 4G164 × 16 mm²20.4845163
EPB-WSS 2×2.5 + 2×0.5 4G254 × 25 mm²24.81,290198
EPB-WSS 2×2.5 + 2×0.5 4G354 × 35 mm²27.91,710223
  • Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
  • Single-core and multi-core sizes from 0.5 mm² up to 630 mm² (or AWG/kcmil) available per ISO 6722-1 / LV 112.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

  1. ConductorClass 5 stranding
  2. Spark test100 % in-line
  3. Lay-upCores, earth, fillers
  4. SheathingInner, braid / screen, outer
  5. Electrical testsAC voltage, resistance
  6. DimensionsOD, wall thickness
  7. Inspection documents & dispatchDrum & dispatch
Testing & inspectionTest value / referenceFrequency
Routine tests
Conductor DC resistance & dimensional verification (ISO 6722-1 / LV 112)DC resistance at 20 °C and geometry within ISO 6722-1 / LV 112 class limitsEvery manufactured drum / spool
Routine dielectric / spark / structural integrity test (ISO 6722-1 / LV 112)Zero breakdown or structural defect over full production lengthEvery manufactured drum / spool
Sample tests
Thermal aging, mechanical & material qualification (ISO 6722-1 / LV 112)Full compliance with ISO 6722-1 / LV 112 across −40…+125 °CType qualification & periodic sample audit

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

ISO 6722-1 CompliantEN 10204 3.1 Routine Test CertificateCE, RoHS 2 (2011/65/EU) & REACH

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX EPB-WSS 2×2.5 + 2×0.5 <size> ISO 6722-1 60 V DC CE
Delivery form
Non-returnable fumigated wooden drums or precision DIN spools
Standard lengths
500 m · 1000 m · 2000 m drums (custom cut lengths on request)
MOQ
500 m (stock sizes) · 1000 m (custom production)
Lead time
2–4 weeks ex-works
Incoterms
EXW, FCA, FOB, CIF, DAP

Technical documents

Downloads

Revision
2026-10-21
Updated
2026-10-21

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

What governing standard and construction define EPB-WSS 2×2.5 + 2×0.5 (EPB + Wheel-Speed Sensor (WSS) Automotive Hybrid Harness Cable)?
EPB-WSS 2×2.5 + 2×0.5 (EPB + Wheel-Speed Sensor (WSS) Automotive Hybrid Harness Cable) is manufactured in accordance with ISO 6722-1 / LV 112 for 60 V DC service over -40 °C to +125 °C. Its 4-layer construction comprises stranded tinned copper conductor, eva, tpe-u signal subcable sheath, tpe-u outer sheath.
What is the minimum bending radius and installation temperature for EPB-WSS 2×2.5 + 2×0.5?
The minimum installed bending radius for EPB-WSS 2×2.5 + 2×0.5 is 5 × OD across its continuous operating temperature range of -40 °C to +125 °C, ensuring mechanical and dielectric stability without conductor or insulation strain.
How are the concentric layers of EPB-WSS 2×2.5 + 2×0.5 arranged from inside to outside?
From inside to outside, the construction sequence is: (01) Stranded tinned copper conductor (High-conductivity tinned copper conductor per ISO 6722-1 / LV 112); (02) EVA (Helically applied eva); (03) TPE-U signal subcable sheath (Extruded TPE-U signal subcable sheath protective layer (individual core / group layer)); (04) TPE-U outer sheath (Extruded TPE-U outer sheath protective layer (continuous layer)).
What factory test certificates are supplied with EPB-WSS 2×2.5 + 2×0.5?
Every production drum or spool of EPB-WSS 2×2.5 + 2×0.5 undergoes routine conductor DC resistance, dimensional and dielectric/integrity testing per ISO 6722-1 / LV 112, and is delivered with an EN 10204 3.1 factory test certificate.

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EPB-WSS 2×2.5 + 2×0.5 EPB + Wheel-Speed Sensor (WSS) Automotive Hybrid Harness Cable

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