Switchgear & control cabinet wiring
Flexible upgrade to RG-402/RG-405 semi-rigid tubing, holding < 0.8°/GHz phase and ± 0.05 dB amplitude stability under flex.
Product
50 Ω ultra-low-loss phase-stable flexible microwave test and aerospace coaxial cable (SUCOFLEX 101 / 102 / 103 / 104 / 106) per MIL-DTL-17 with a silver-plated core, microporous ePTFE dielectric (77 % VoP), dual silver shields (> 90 dB), and FEP jacket.
Typical values for this cable type, based on IEC 61196-1 / MIL-DTL-17 & ECSS-Q-ST-70 (Phase-Stable Microwave Coax) — confirmed in the datasheet and quotation for your order.
Application fit
Specify SUCOFLEX 100 series cables for vector network analyzer (VNA) test leads, phased-array radar beamforming networks, EW direction-finding interferometers, and thermal-vacuum satellite payloads.
Flexible upgrade to RG-402/RG-405 semi-rigid tubing, holding < 0.8°/GHz phase and ± 0.05 dB amplitude stability under flex.
Helically wrapped silver-plated copper flat tape plus high-density tubular braid provides > 90 dB screening through 50 GHz.
Low-density microporous PTFE minimizes the +19 °C PTFE crystal transition phase step across -55 °C to +165 °C.
Precision microwave coax is built for VNA test benches, phased arrays, and airframe harnesses, not heavy reeling drums.
Use LMR-400-UF UltraFlexConstruction
SUCOFLEX 100 build: solid or 7-strand silver-plated copper center conductor, low-density microporous taped PTFE (77 % VoP), inner flat Ag-Cu ribbon + outer tubular Ag-Cu braid, and blue FEP jacket.
| # | Layer | Material & reference |
|---|---|---|
| 1 | Silver-plated copper (SPC / SPCW) center conductor | ASTM B298 solid or 7-strand silver-plated oxygen-free copper (Ø 0.65 mm on 101 to Ø 2.05 mm on 106)Ultra-smooth silver surface finish minimizes microwave skin-effect attenuation up to 50 GHz |
| 2 | Low-density microporous PTFE (LD-PTFE) dielectric | Precision tape-wrapped microporous polytetrafluoroethylene (εr = 1.69, 77 % VoP, 87.0 pF/m, 4.3 ns/m)Delivers 30 % lower dielectric loss than solid PTFE and superior phase vs temperature tracking |
| 3 | Inner silver-plated copper flat ribbon wrap | Helically overlapped silver-plated copper flat foil strip (100 % optical coverage)Forms a flexible low-loss waveguide boundary with minimal phase change under bending |
| 4 | Outer silver-plated copper tubular wire braid | High-tensile silver-plated copper wire braid (> 90 dB RF shielding from 100 MHz to 50 GHz)Stabilises axial length and prevents torque-induced phase shift |
| 5 | Fluoropolymer (FEP / ETFE) jacket (+ optional crush armor) | Translucent blue FEP jacket (-55 to +165 °C), radiation-resistant ETFE (E-version), or stainless steel crush armor (A-version)Low outgassing (TML < 1 %, CVCM < 0.1 %) and full chemical immunity |
Millimeter-wave & K/Ka-band test and interconnect cables (Ø 3.65 mm to Ø 4.60 mm)
Workhorse 18 GHz phase-stable aerospace & radar trunk cables (plus 'P' stranded & 'A' armored options)
Technical data
Sizes
Engineering dimensions, impedance, propagation velocity, and electrical ratings for SUCOFLEX 100 per IEC 61196-1 / MIL-DTL-17 & ECSS-Q-ST-70 (Phase-Stable Microwave Coax).
| Order designation | Impedance / size | Conductor & dielectric | Wall ≈ mm | Outer Ø ≈ mm | Metal kg/km | Weight ≈ kg/km | Min. bend R fixed mm | Enquiry |
|---|---|---|---|---|---|---|---|---|
| Standard SUCOFLEX 100 configurations | ||||||||
| SUCOFLEX 101 (50 GHz) | 50 Ω · DC–50 GHz | Solid SPC Ø 0.65 + LD-PTFE | 0.35 | 3.65 | 22.0 | 34.0 | 11 | |
| SUCOFLEX 101P (Flex 50G) | 50 Ω · DC–50 GHz Stranded | 7-Wire SPC + LD-PTFE | 0.35 | 3.65 | 22.0 | 34.0 | 11 | |
| SUCOFLEX 102 (40 GHz) | 50 Ω · DC–40 GHz | Solid SPC Ø 0.82 + LD-PTFE | 0.38 | 4.00 | 28.0 | 43.0 | 12 | |
| SUCOFLEX 103 (26.5 GHz) | 50 Ω · DC–26.5 GHz | Solid SPC Ø 1.05 + LD-PTFE | 0.40 | 4.60 | 36.0 | 55.0 | 14 | |
| SUCOFLEX 104 (18 GHz) | 50 Ω · DC–18 GHz | Solid SPC Ø 1.42 + LD-PTFE | 0.45 | 5.50 | 48.0 | 73.0 | 16 | |
| SUCOFLEX 104P (Flex 18G) | 50 Ω · DC–18 GHz Stranded | 7-Wire SPC Ø 1.42 + LD-PTFE | 0.45 | 5.50 | 48.0 | 73.0 | 16 | |
| SUCOFLEX 104A (Armored) | 50 Ω · DC–18 GHz Armored | 104 Core + SS Crush Armor | 1.20 | 9.90 | 95.0 | 165.0 | 40 | |
| SUCOFLEX 106 (Low-Loss 18G) | 50 Ω · DC–18 GHz Trunk | Solid SPC Ø 2.05 + LD-PTFE | 0.55 | 7.90 | 88.0 | 135.0 | 24 | |
| Configuration | Max. DC R @ 20 °C Ω/km | Char. Z0 Ω | Velocity VoP / L (% or nH/m) | Dielectric test V AC rms |
|---|---|---|---|---|
| SUCOFLEX 101 (50 GHz) (50 Ω · DC–50 GHz) | 56.00 | 50.0 | 77.0 | 1,000 |
| SUCOFLEX 101P (Flex 50G) (50 Ω · DC–50 GHz Stranded) | 62.00 | 50.0 | 77.0 | 1,000 |
| SUCOFLEX 102 (40 GHz) (50 Ω · DC–40 GHz) | 35.00 | 50.0 | 77.0 | 1,200 |
| SUCOFLEX 103 (26.5 GHz) (50 Ω · DC–26.5 GHz) | 21.50 | 50.0 | 77.0 | 1,500 |
| SUCOFLEX 104 (18 GHz) (50 Ω · DC–18 GHz) | 11.80 | 50.0 | 77.0 | 2,000 |
| SUCOFLEX 104P (Flex 18G) (50 Ω · DC–18 GHz Stranded) | 13.00 | 50.0 | 77.0 | 2,000 |
| SUCOFLEX 104A (Armored) (50 Ω · DC–18 GHz Armored) | 11.80 | 50.0 | 77.0 | 2,000 |
| SUCOFLEX 106 (Low-Loss 18G) (50 Ω · DC–18 GHz Trunk) | 5.60 | 50.0 | 77.0 | 2,500 |
Quality & approvals
Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.
| Testing & inspection | Test value / reference | Frequency |
|---|---|---|
| Routine tests | ||
| Characteristic impedance, return loss (VSWR) & TDR sweep | 100 % frequency-domain return loss and TDR impedance verification per IEC 61196-1 / MIL-DTL-17 & ECSS-Q-ST-70 (Phase-Stable Microwave Coax) | Every manufactured length |
| Dielectric spark & high-voltage withstand test | 100 % in-line spark and AC/DC dielectric withstand per IEC 61196-1 / MIL-DTL-17 & ECSS-Q-ST-70 (Phase-Stable Microwave Coax) | Every spool or drum length |
| Sample tests | ||
| Insertion loss (attenuation), velocity & capacitance check | Attenuation (dB/100m), VoP (%), and capacitance within IEC 61196-1 / MIL-DTL-17 & ECSS-Q-ST-70 (Phase-Stable Microwave Coax) limits | Per production batch |
| Screening attenuation, transfer impedance & environmental qualification | Qualified to IEC 61196-1 / MIL-DTL-17 & ECSS-Q-ST-70 (Phase-Stable Microwave Coax) EMC shielding, thermal, and flame/fluid criteria | Type qualification |
Marking & supply
Sheath marking
Technical documents
FAQ
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