Motorised monospiral reel
Engineered for spring-driven and motorized magnet take-up reels on scrap-handling overhead, gantry and boom cranes.
Product
Extra-flexible 2,000 V Type W lifting-magnet crane cable with Class K 30 AWG rope-lay copper conductors, color-coded thermoset EPDM insulation, impact fillers and a double aramid-reinforced thermoset jacket for scrap yards, foundries and steel mills.
Typical values for this cable type, based on UL 62 / ICEA S-75-381 / NEMA WC 58 — confirmed in the datasheet and quotation for your order.
Application fit
Lifting-magnet leads on scrap-yard and steel-mill cranes face simultaneous reeling tension, radiant foundry heat and jagged steel cut-through — conditions that destroy standard portable cords. This 2 kV Type W construction combines Class K 30 AWG rope stranding with a double-layer aramid-reinforced thermoset jacket.
Engineered for spring-driven and motorized magnet take-up reels on scrap-handling overhead, gantry and boom cranes.
Suitable for vertical magnet drop leads when terminated with ≥ 12 in (305 mm) basket-weave strain-relief grips.
Performs reliably on foundry and steel-mill crane festoon trolleys where minimum loop diameter meets 7.0–13.0 in (177.8–330.2 mm).
Double aramid-reinforced thermoset jacket resists metal cut-through, pinch crushing, puncture and dragging across scrap piles.
UL Listed Type W 90 °C wet or dry; thermoset EPDM and jacket operate from −50 °C in outdoor scrap yards to +105 °C by furnaces.
Built for tensioned motorised reels; for free-coiling gravity baskets use a dedicated basket cable.
Use 3GSLTÖ Spreader BasketConstruction
Two (Black, White) or four (Black, White, Red, Green) Class K 30 AWG extra-flexible bare copper conductors with paper separators and thermoset EPDM insulation are cabled with non-wicking hygroscopic impact fillers under a double-layer aramid fiber-reinforced thermoset outer jacket.
| # | Layer | Material & reference |
|---|---|---|
| 1 | Conductors (2 or 4) | Extra-flexible Class K rope stranding (30 AWG / 0.254 mm strands), soft-drawn uncoated copperASTM B172 (168/30 to 1330/30) |
| 2 | Conductor separator | Paper separator tape over each Class K conductor bundleEasy stripping & flex slip |
| 3 | Primary insulation | Color-coded thermoset EPDM elastomer (0.060 in / 1.5 mm on 8–2 AWG; 0.080 in / 2.0 mm on 1–2/0 AWG)UL 62 / ICEA S-75-381 |
| 4 | Cabling impact fillers | Non-wicking, hygroscopic fillers in core interstices to cushion impact during flexingImpact & roundness retention |
| 5 | Aramid reinforcement | Integral high-tenacity aramid fiber reinforcement embedded between inner and outer jacket layersAnti-cut-through & tear barrier |
| 6 | Outer jacket | Double-layer thermoset elastomer jacket (0.125 to 0.190 in / 3.2 to 4.8 mm radial wall), blackUL Type W · CSA Type W FT1 |
Black & White cores — 7 sizes (0.880 to 1.630 in OD, 81 to 296 A) for DC lifting magnets
Black, White, Red & Green cores — 4 sizes (1.040 to 1.480 in OD, 56 to 132 A) for AC/DC grapple & magnet circuits
Technical data
Sizes
Complete dimensional, Class K stranding, minimum bend diameter and ampacity data per TEBAOFLEX Type W Magnet Crane Cable datasheet.
| Configuration · AWG | Class K stranding | Insulation in | Insulation mm | Jacket in | Jacket mm | Cable OD in | Cable OD mm | Min. bend Ø in | Min. bend Ø mm | Weight ≈ lb/kft | Mass ≈ kg/km | Ampacity A | Enquiry |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 2-Conductor (2C) · 8 AWG to 2/0 AWG · DC Lifting Magnet | |||||||||||||
| 2 × 8 AWG · Type W Magnet | 168/30 | 0.060 | 1.5 | 0.125 | 3.2 | 0.880 | 22.4 | 7.0 | 177.8 | 455 | 677 | 81 | |
| 2 × 6 AWG · Type W Magnet | 259/30 | 0.060 | 1.5 | 0.125 | 3.2 | 0.945 | 24.0 | 8.0 | 203.2 | 574 | 854 | 107 | |
| 2 × 4 AWG · Type W Magnet | 420/30 | 0.060 | 1.5 | 0.140 | 3.6 | 1.075 | 27.3 | 9.0 | 228.6 | 749 | 1,115 | 142 | |
| 2 × 2 AWG · Type W Magnet | 665/30 | 0.060 | 1.5 | 0.155 | 3.9 | 1.235 | 31.4 | 10.0 | 254.0 | 1,042 | 1,551 | 189 | |
| 2 × 1 AWG · Type W Magnet | 836/30 | 0.080 | 2.0 | 0.170 | 4.3 | 1.460 | 37.1 | 12.0 | 304.8 | 1,585 | 2,359 | 221 | |
| 2 × 1/0 AWG · Type W Magnet | 1045/30 | 0.080 | 2.0 | 0.170 | 4.3 | 1.608 | 40.6 | 13.0 | 330.2 | 1,868 | 2,780 | 256 | |
| 2 × 2/0 AWG · Type W Magnet | 1330/30 | 0.080 | 2.0 | 0.170 | 4.3 | 1.630 | 41.4 | 13.0 | 330.2 | 1,926 | 2,866 | 296 | |
| 4-Conductor (4C) · 8 AWG to 2 AWG · Multi-Core Crane / Magnet | |||||||||||||
| 4 × 8 AWG · Type W Magnet | 168/30 | 0.060 | 1.5 | 0.140 | 3.6 | 1.040 | 26.4 | 8.0 | 203.2 | 612 | 911 | 56 | |
| 4 × 6 AWG · Type W Magnet | 259/30 | 0.060 | 1.5 | 0.140 | 3.6 | 1.110 | 28.2 | 9.0 | 228.6 | 834 | 1,241 | 75 | |
| 4 × 4 AWG · Type W Magnet | 430/30 | 0.060 | 1.5 | 0.175 | 4.4 | 1.300 | 33.0 | 10.0 | 254.0 | 1,190 | 1,771 | 98 | |
| 4 × 2 AWG · Type W Magnet | 665/30 | 0.060 | 1.5 | 0.190 | 4.8 | 1.480 | 37.6 | 12.0 | 304.8 | 1,679 | 2,499 | 132 | |
Reel check
A first screen using datasheet values. Engineering confirms drum geometry, acceleration and tension with your quotation.
Quality & approvals
Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.
| Testing & inspection | Test value / reference | Frequency |
|---|---|---|
| Routine tests | ||
| In-line high-voltage spark test | 100 % of EPDM-insulated Class K conductors spark-tested before cabling | Every core |
| Conductor DC resistance & AC dielectric test | Verified on all finished shipping lengths per UL 62 and ICEA S-75-381 | Every drum |
| Sample tests | ||
| Vertical flame resistance test | Self-extinguishing per CSA C22.2 No. 96 FT1 and UL 62 Type W | Production batch |
| Laser diameter & double-jacket wall concentricity | Dual-axis verification of nominal OD and 0.125–0.190 in (3.2–4.8 mm) jacket wall thickness | Every drum |
Marking & supply
Sheath marking
Technical documents
FAQ
Not covered here? Send your drawing — an engineer replies within 2 business hours.
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