High-temperature wire600 V / 0.6/1 kV-50 to +250 °CLiquid-Tight Jacket

FLAME ARREST LT Liquid-Tight High-Temperature Multicore Cable600 V -50 to +250 °C liquid-tight fluoropolymer/silicone high-temp multicore cable

FLAME ARREST LT liquid-tight high-temperature multicore cable combining Class 5 nickel- or tinned-copper conductors, FEP/PFA fluoropolymer core insulation, reinforcing E-glass braid, and a continuous liquid-tight outer jacket for +250 °C wet zones.

Oil-resistant
Water-resistant
Flame-retardant
Ozone, UV & moisture
Order designation
FLAME-ARREST-LT 4G1.5
Outer Ø ≈
9.70 mm
Wall thickness
1.40 mm
Total weight ≈
168.6 kg/km
Min. bend R (fixed)
58 mm
All sizes (18)
Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum
Rated voltage
600 V AC
0.6/1 kV · 2500 V AC test
Continuous temp
-50…+250 °C
+350 °C radiant splash peak
Conductor
Ni-Cu / Sn-Cu
IEC 60228 Class 5 flexible
Core insulation
FEP / PFA
Fluid-impervious fluoropolymer
Outer sheath
Liquid-tight
Extruded FKM / silicone over GL
Core range
2 to 19 cores
0.75 to 16 mm² power & control

Typical values for this cable type, based on UL 758 / EN 50525-2-83 / IEC 60332-1-2 — confirmed in the datasheet and quotation for your order.

Application fit

Is FLAME ARREST LT right for your machine?

Specify FLAME ARREST LT where high-temperature cables are simultaneously exposed to cutting fluids, hydraulic oil, quench water, or steam that would wick into open glass-braided cables.

Furnace, kiln & high-temp zone

Suitable

Withstands +250 °C continuous ambient heat and +350 °C radiant splash around continuous casters, quench tanks, and die-casting machines.

Immersion & wet locations

Suitable

Continuous extruded outer jacket over the internal E-glass braid blocks wicking of quench water, glycol, steam, and caustic washdown.

Fixed installation

Suitable

Seals cleanly inside standard liquid-tight compression cable glands (IP67 / IP68) unlike porous outer fibreglass braids.

Motorised monospiral reel

Not suitable

Designed for fixed and flexing machine drops in wet hot zones; use NSHTÖU or RXP for heavy crane drum reeling.

Use NSHTÖU for drum reeling
Typical machinesContinuous Casting & Rolling MillsAluminium Die-Casting & QuenchGlass Bottle Moulding MachinesChemical & Autoclave ProcessingFood & Pharmaceutical Washdown Ovens

Construction

Layer by layer

Five-stage liquid-tight high-temp build: Class 5 Ni-Cu/Sn-Cu conductors, FEP/PFA core insulation, PTFE barrier tape, internal E-glass braid, and extruded liquid-tight outer sheath.

12345
Schematic, not to scale — generated from the layer data
#LayerMaterial & reference
1Fine-stranded Ni-Cu / Sn-Cu conductorNickel-plated or tinned annealed copper (IEC 60228 Class 5)Resists thermal oxidation and vibration fatigue on hot processing machinery
2Fluoropolymer (FEP / PFA) core wallExtruded FEP or PFA fluoropolymer core insulationChemically inert to hydraulic oils, synthetic esters, steam, and solvents at +250 °C
3PTFE / polyimide barrier wrapOverlapping sintered PTFE moisture and thermal barrier tapeMaintains core bundle geometry and adds secondary dielectric protection
4Internal E-glass anti-cut reinforcementHigh-tensile braided E-glass fibre reinforcement embedded under the sheathProvides mechanical cut-through and impact resistance without exposed wicking fibres
5Extruded liquid-tight outer jacketContinuous high-temperature fluoroelastomer (FKM) / tear-resistant silicone jacketProvides a smooth 360° gland-sealing surface impervious to oils, coolants, and steam

FLAME ARREST LT-J

Liquid-tight high-temperature multicore cable with green-yellow protective earth core

FLAME ARREST LT-C

With internal tinned/nickel copper EMC braid screen under the liquid-tight outer sheath

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on UL 758 / EN 50525-2-83 / IEC 60332-1-2. Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage
600 V AC (0.6/1 kV protected)
AC dielectric test voltage
2500 V AC for 5 min
Insulation resistance
≥ 1000 MΩ·km at +20 °C (FEP/PFA cores)

Thermal

Continuous operating temp.
-50 °C to +250 °C
Short-term radiant splash
+350 °C intermittent thermal peak
Steam & quench shock
Withstands cold water quench from +250 °C

Mechanical

Conductor stranding
IEC 60228 Class 5 fine-stranded
Min. bending radius (fixed)
6 × overall cable diameter
Min. bending radius (flexing)
12 × overall cable diameter
Cable gland ingress rating
IP67 / IP68 with compression glands

Resistance

Oil & coolant resistance
EN 60811-404 hydraulic & cutting oils
Flame retardance
IEC 60332-1-2 / UL VW-1 self-extinguishing
Chemical & steam resistance
Impervious to steam, acids, alkalis & Skydrol

Reference standards

Design reference
UL 758 / EN 50525-2-83 / IEC 60332-1-2
Conductor standard
IEC 60228 Class 5 / ASTM B355
RoHS & REACH
RoHS 3 & REACH compliant

Identification

Outer sheath colour
Black or oxide red smooth liquid-tight jacket
Core coding
Colour-coded or black numbered + GNYE
Customs tariff (HS)
8544.49

Sizes

18 standard configurations (FLAME ARREST LT)

Engineering dimensions, conductor stranding, mass and electrical ratings for FLAME ARREST LT per UL 758 / EN 50525-2-83 / IEC 60332-1-2.

Dimensions & weights
Order designationCross-section / sizeConductor buildWall ≈
mm
Outer Ø ≈
mm
Metal
kg/km
Weight ≈
kg/km
Min. bend R
fixed mm
Enquiry
Standard FLAME ARREST LT configurations
FLAME-ARREST-LT 2×12×1Class 5 Sn-Cu (1 mm²)1.407.9019.292.847
FLAME-ARREST-LT 3G13G1Class 5 Sn-Cu (1 mm²)1.408.3028.8110.150
FLAME-ARREST-LT 4G14G1Class 5 Sn-Cu (1 mm²)1.408.9038.4131.953
FLAME-ARREST-LT 5G15G1Class 5 Sn-Cu (1 mm²)1.409.6048.0156.758
FLAME-ARREST-LT 2×1.52×1.5Class 5 Sn-Cu (1.5 mm²)1.408.5028.8114.151
FLAME-ARREST-LT 3G1.53G1.5Class 5 Sn-Cu (1.5 mm²)1.408.9043.2136.753
FLAME-ARREST-LT 4G1.54G1.5Class 5 Sn-Cu (1.5 mm²)1.409.7057.6168.658
FLAME-ARREST-LT 5G1.55G1.5Class 5 Sn-Cu (1.5 mm²)1.4010.4072.0199.662
FLAME-ARREST-LT 7G1.57G1.5Class 5 Sn-Cu (1.5 mm²)1.4011.30100.8251.568
FLAME-ARREST-LT 12G1.512G1.5Class 5 Sn-Cu (1.5 mm²)1.4014.60172.8424.388
FLAME-ARREST-LT 3G2.53G2.5Class 5 Sn-Cu (2.5 mm²)1.4010.8072.0209.665
FLAME-ARREST-LT 4G2.54G2.5Class 5 Sn-Cu (2.5 mm²)1.4011.8096.0260.371
FLAME-ARREST-LT 5G2.55G2.5Class 5 Sn-Cu (2.5 mm²)1.4012.80120.0313.377
FLAME-ARREST-LT 7G2.57G2.5Class 5 Sn-Cu (2.5 mm²)1.4013.90168.0396.083
FLAME-ARREST-LT 4G44G4Class 5 Sn-Cu (4 mm²)1.8013.90153.6381.683
FLAME-ARREST-LT 4G64G6Class 5 Sn-Cu (6 mm²)1.8015.40230.4510.292
FLAME-ARREST-LT 4G104G10Class 5 Sn-Cu (10 mm²)1.8018.60384.0792.2112
FLAME-ARREST-LT 4G164G16Class 5 Sn-Cu (16 mm²)1.8021.30614.41,149.8128
  • Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
  • Outer diameters and weights are nominal engineering values for FLAME ARREST LT subject to standard manufacturing tolerances per UL 758 / EN 50525-2-83 / IEC 60332-1-2.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

  1. ConductorClass 5 stranding
  2. Spark test100 % in-line
  3. Lay-upCores, earth, fillers
  4. SheathingInner, braid / screen, outer
  5. Electrical testsAC voltage, resistance
  6. DimensionsOD, wall thickness
  7. Inspection documents & dispatchDrum & dispatch
Testing & inspectionTest value / referenceFrequency
Routine tests
Dielectric spark / high-voltage withstand test100 % in-line spark and AC/DC dielectric withstand per UL 758 / EN 50525-2-83 / IEC 60332-1-2Every manufactured length
Conductor DC resistance & continuity checkWithin maximum 20 °C resistance limit specified for FLAME ARREST LTEvery spool or drum length
Sample tests
Thermal ageing & dimensional verificationWall thickness, concentricity and post-ageing elongation per UL 758 / EN 50525-2-83 / IEC 60332-1-2Per production batch
Flame, outgassing or high-temperature enduranceQualified to UL 758 / EN 50525-2-83 / IEC 60332-1-2 thermal and environmental performance criteriaType qualification

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

UL 758 / EN 50525-2-83 / IEC 60332-1-2CE (2014/35/EU) & RoHS 3 (2015/863/EU) CompliantREACH SVHC & Halogen/Asbestos Compliance Verified

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX FLAME ARREST LT 4G1.5 600V +250C LIQUID-TIGHT
Delivery form
Precision spools, coils or export wooden drums
Standard lengths
50 m · 100 m · 500 m · 1000 m (or cut harnesses)
MOQ
100 m (stock sizes) · 300–500 m (custom build)
Lead time
2–4 weeks ex-works
Incoterms
EXW, FOB, CIF, DAP

Technical documents

Downloads

Revision
2026-10-20
Updated
2026-10-20

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

Why do standard fibreglass-braided high-temperature cables fail in steelmill run-out tables and die-casting cells?
Exposed outer E-glass or ceramic braids act like a lamp wick when splashed with water-glycol hydraulic fluid, cutting oils, or quench steam. The wicked fluid carbonises inside the cable under heat and causes phase-to-phase tracking. FLAME ARREST LT places a continuous extruded elastomer jacket outside the reinforcing glass braid to block fluid ingress completely.
Can FLAME ARREST LT be sealed in standard IP68 compression cable glands?
Yes. Because the outer surface is a smooth, concentric extruded elastomer rather than a woven textile braid, standard nickel-plated brass or stainless-steel compression glands achieve a full IP67/IP68 liquid-tight seal at junction boxes.
What retains mechanical cut-through strength if the outer layer is an elastomer?
Beneath the extruded liquid-tight outer sheath sits a high-tensile braided E-glass reinforcement layer over a PTFE barrier wrap, giving the cable the crush and cut-through resistance of a glass-braided cable with the fluid seal of a rubber cable.
When should I choose Type MG Multi-Conductor instead of FLAME ARREST LT?
Use FLAME ARREST LT up to +250 °C (+350 °C splash) wherever water, steam, oil, or washdown fluids are present. For dry furnace zones operating continuously between +260 °C and +450 °C, select Type MG Multi-Conductor.

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FLAME ARREST LT Liquid-Tight High-Temperature Multicore Cable

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