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Product

power connection cable series0.6/1 kV Power + Screened Cat5e7.4 kW (1P) & 22 kW (3P) EVSingle-Cable Wallbox Pull

ConnectEV0.6/1 kV XLPE power (3G4 to 5G10 mm²) + screened Cat.5e EV charger hybrid cable

ConnectEV EV Charge-Point Power & Cat.5e Hybrid Installation Cable (0.6/1 kV) engineered for BS 7671 Section 722 domestic and commercial electric vehicle wallbox installations—combining 90 °C XLPE-insulated single-phase (3G4.0, 3G6.0,.

Halogen-Free LSZH (CPR Cca/Dca)
Power + CT Clamp + Ethernet
UV-Resistant Indoor / Outdoor
BS 7671 Sec. 722 / BS 6724
Order designation
ConnectEV 3G6.0 + Cat5e
Configuration
3 × 6.0 mm² XLPE + Cat.5e F/UTP
Outer Ø ≈
15.6 mm
Clipped ampacity
54 A
Max 32 A run (≤5% ΔV)
48 m
All sizes (6)
Request a quoteDatasheetWhatsApp
Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum
Standards
BS 7671 Sec. 722
BS 6724 & EN 50288-2-1 Cat5e
Power voltage
0.6 / 1 kV AC
90 °C XLPE power insulation
Power sizes
3G4.0 to 5G10 mm
7.4 kW (32A 1P) & 22 kW (32A 3P)
Data element
Cat.5e F/UTP 4×2
100 MHz Ethernet + CT / RS485
Isolation voltage
4.0 kV Test
300/500 V jacketed Cat5e sub-unit
Outer sheath
UV-Stabilized LS
Black or Electric Blue / Green

Typical values for this cable type, based on BS 7671 Amendment 2 (Section 722) / BS 6724 / BS 8436 / EN 50288-2-1 — confirmed in the datasheet and quotation for your order.

Application fit

Is ConnectEV right for your machine?

Eliminates pulling two separate cables (power + data/CT clamp) from the consumer unit to the EV wallbox—delivering 230 V / 400 V AC power, dynamic load-management CT-clamp signal and OCPP Ethernet connectivity in a single circular cable.

Fixed installation

Suitable

Clips directly to masonry walls, runs through ceiling voids, trunking and PVC conduit from the distribution board to 7.4 kW or 22 kW.

Switchgear & control cabinet wiring

Suitable

Individually insulated and 300/500 V LSZH-sheathed Cat.5e F/UTP sub-cable satisfies BS 7671 Regulation 528.1 Band I / Band II.

TBM gantry & advancing tunnel reel

Suitable

Low-Smoke Zero-Halogen (LSZH) outer sheath meets BS EN 60754-1, BS EN 61034-2 and CPR Euroclass Cca/Dca for domestic garages and.

Drilling jumbo & rotary mast feed

With conditions

Unarmoured installation cable for walls, trays and conduit; for direct ground burial without ducting specify ConnectEV SWA.

Use Armoured ConnectEV SWA
Typical machines7.4 kW Single-Phase Domestic EV Wallbox Installations11 kW & 22 kW Three-Phase Workplace EV ChargersDynamic Load Management (CT Clamp / Solar Diverter)OCPP Hardwired Ethernet & RS-485 Smart MeteringCovered Multi-Storey Car Park Surface Trunking

Construction

Layer by layer

ConnectEV Power + Cat.5e Hybrid Installation Cable showing Class 2 (or Class 5) annealed copper power conductors (3G or 5G) with 90 °C XLPE insulation, an individually sheathed 4-pair 24 AWG foil-screened Cat.5e F/UTP data/CT sub-cable, non-hygroscopic fillers, and a UV-stabilized Black/Blue LSZH outer sheath.

12345
Schematic, not to scale — generated from the layer data
#LayerMaterial & reference
13G or 5G Annealed copper power conductors (4.0 to 16 mm²)Class 2 stranded (or Class 5 flexible) plain annealed copper per BS EN 60228 (3G4.0, 3G6.0, 3G10, 5G4.0, 5G6.0, 5G10, 5G16 mm²)Sized for 32 A single-phase (7.4 kW) and 32 A three-phase (22 kW) EV chargers
290 °C GP8 Cross-Linked Polyethylene (XLPE) power insulationThermoset XLPE compound Type GP8 per BS 7655-1.3 (3G: Brown, Blue, Green/Yellow; 5G: Brown, Black, Grey, Blue, Green/Yellow)+90 °C rating maximizes current capacity and minimizes voltage drop
3Integrated Screened Cat.5e F/UTP (4×2×24 AWG) data sub-cable4 twisted pairs of 24 AWG solid bare copper, HDPE insulation, overall aluminum/Mylar foil screen + tinned copper drain wire, and 300/500 V rated inner LSZH jacketCarries both 100BASE-TX OCPP Ethernet and CT-clamp / RS-485 load-balancing signals
4Al/PET foil screen over Cat.5e sub-cable (100 % coverage)Laminated aluminum/polyester tape screen with 0.5 mm tinned copper drain wire inside the Cat.5e sub-unitRejects 50 Hz mains hum and EV charger switching noise on CT-clamp & Ethernet pairs
5UV-stabilized Low-Smoke Zero-Halogen (LSZH) outer sheathThermoplastic halogen-free polyolefin compound Type LTS1/LTS3 per BS 7655-6.1 in Black (or Electric Blue)Fits a single standard round cable gland at the EV charger entry

ConnectEV Single-Phase (3G4.0 / 3G6.0 / 3G10 mm² + Cat.5e)

230 V AC single-phase L+N+PE + screened 4-pair Cat.5e for 7.4 kW (32 A) home and fleet wallboxes

ConnectEV Three-Phase (5G4.0 / 5G6.0 / 5G10 / 5G16 mm² + Cat.5e)

400 V AC three-phase L1+L2+L3+N+PE + screened 4-pair Cat.5e for 11 kW and 22 kW commercial EV charge points

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on BS 7671 Amendment 2 (Section 722) / BS 6724 / BS 8436 / EN 50288-2-1. Values for your order are confirmed in the datasheet and quotation.

Electrical

Power voltage rating
0.6 / 1 kV AC (power cores) · 300/500 V isolation on Cat.5e jacket
Cat.5e data performance
100 MHz bandwidth · 100 Ω ± 15 Ω impedance · 1000BASE-T / RS-485 / CT
Power DC resistance @ 20 °C
4.61 Ω/km (4.0) · 3.08 Ω/km (6.0) · 1.83 Ω/km (10.0) · 1.15 Ω/km (16.0)
Clipped direct ampacity
42 A (3G4.0) · 54 A (3G6.0) · 75 A (3G10) · 47 A (5G6.0) · 65 A (5G10)

Thermal

Max. power conductor temp.
+90 °C continuous (+250 °C short-circuit)
Operating ambient range
-20 °C to +70 °C (fixed) · 0 °C to +50 °C (installation)
EV continuous load factor
Sized for 1.0 continuous demand factor per BS 7671 Section 722

Mechanical

Circular outer profile
Smooth circular cross-section seals in standard M20 / M25 IP68 glands
Min. bend radius
8 × overall cable OD
Install time saving
Cuts clip/conduit installation labour by ~45 % vs dual-cable runs

Resistance

Fire & CPR performance
BS EN 60332-1-2 · CPR Euroclass Dca / Cca-s1,d1,a1
Low smoke & zero halogen
BS EN 61034-2 (≥ 60 % light) & BS EN 60754-1 (< 0.5 % HCl)
Outdoor UV stability
UV-stabilized outer sheath for external building walls

Reference standards

UK wiring & cable standards
BS 7671 Amendment 2 (Section 722 & Reg 528.1) · BS 6724 design
Data sub-cable standard
EN 50288-2-1 / ISO/IEC 11801 Category 5e F/UTP
RoHS, REACH & CE / UKCA
2011/65/EU RoHS 2, REACH, CE & UKCA compliant

Identification

Power core colours
3G: Brown, Blue, GNYE · 5G: Brown, Black, Grey, Blue, GNYE
Cat.5e pair colours
Blue/White, Orange/White, Green/White, Brown/White (TIA-568)
Customs tariff (HS)
8544.4993

Sizes

6 standard ConnectEV (0.6/1 kV Power + Screened Cat.5e) configurations

Power cores + Cat.5e layout, outer diameter, weight, clipped-direct ampacity and max 32 A run length.

Single- & three-phase dimensions & 32 A run length
Order designationPower cores + Data sub-cableOuter Ø ≈
mm		Weight ≈
kg/km		Clipped
A		Max 32A run
(≤5% ΔV) m		Enquiry
Single-Phase 7.4 kW (3G + Cat.5e)
ConnectEV 3G4.0 + Cat5e3 × 4.0 mm² XLPE + Cat.5e F/UTP14.22654232
ConnectEV 3G6.0 + Cat5e3 × 6.0 mm² XLPE + Cat.5e F/UTP15.63455448
ConnectEV 3G10.0 + Cat5e3 × 10.0 mm² XLPE + Cat.5e F/UTP18.25107580
Three-Phase 11 / 22 kW (5G + Cat.5e)
ConnectEV 5G4.0 + Cat5e5 × 4.0 mm² XLPE + Cat.5e F/UTP16.53853664
ConnectEV 5G6.0 + Cat5e5 × 6.0 mm² XLPE + Cat.5e F/UTP18.45154796
ConnectEV 5G10.0 + Cat5e5 × 10.0 mm² XLPE + Cat.5e F/UTP21.878065160
  • Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
  • One twisted pair in the Cat.5e can wire the CT clamp / solar diverter while the remaining pairs wire RS-485 Modbus or 100BASE-TX Ethernet.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

  1. ConductorClass 5 stranding
  2. Spark test100 % in-line
  3. Lay-upCores, earth, fillers
  4. SheathingInner, braid / screen, outer
  5. Electrical testsAC voltage, resistance
  6. DimensionsOD, wall thickness
  7. Inspection documents & dispatchDrum & dispatch
Testing & inspectionTest value / referenceFrequency
Routine tests
100 % 3.5 kV AC power dielectric, 2.5 kV data-to-power isolation & Cat.5e sweepZero breakdown between power and data elements and 100 MHz Cat.5e passEvery manufactured drum
Sample tests
Fluke DSX Cat.5e NEXT, return loss & attenuation verificationPasses 100 MHz Category 5e permanent-link parametersPer production batch
BS EN 60332-1-2 flame, BS EN 61034-2 smoke & BS EN 60754-1 zero halogenLight transmittance ≥ 60 % and HCl emission < 0.5 %Type qualification

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

BS 7671 Reg 528.1 & Sec. 722BS 6724 LSZH DesignCE, UKCA & CPR Compliant

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX CONNECT-EV 3G6.0mm2 0.6/1kV XLPE + SCREENED CAT5e LSZH BS 7671 CE UKCA
Delivery form
Fumigated wooden drums or steel export reels
Standard lengths
500 m · 1000 m (or custom cut lengths)
MOQ
100 m (standard) · 500 m (custom)
Lead time
2–4 weeks ex-works
Incoterms
EXW, FOB, CIF, DAP

Technical documents

Downloads

PDFConnectEV – technical datasheet6 sizes · construction, technical data, approvalsXLSXConnectEV spec data (Excel)All 6 sizes with dimensions and data, for your BOM or quotation
Revision
2026-10-20
Updated
2026-10-20

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

How does running a Cat.5e cable inside the same outer sheath as 230 V / 400 V power cores comply with BS 7671 Regulation 528.1?
BS 7671 Regulation 528.1 permits Band I (ELV data/CT) and Band II (LV mains power) circuits in the same multicore cable provided the Band I conductors are insulated for the highest voltage present or separated by an earthed metallic screen. In ConnectEV, the 4-pair Cat.5e sub-cable has both a 100 % aluminum/Mylar foil screen with tinned copper drain wire AND its own 300/500 V dielectric LSZH jacket tested to 4.0 kV against the XLPE power cores.
Can the 4-pair Cat.5e sub-cable be used for both a CT clamp and hardwired Ethernet at the same time?
100BASE-TX Fast Ethernet (which all smart OCPP EV chargers use) only requires 2 pairs (Pins 1-2 Orange and Pins 3-6 Green), leaving the Blue and Brown pairs free for a CT clamp or RS-485 Modbus energy meter—or all 4 pairs can be terminated to an RJ45 for Gigabit Ethernet.
When do I need to step up from ConnectEV (unarmoured) to ConnectEV SWA (steel wire armoured)?
If the cable is buried directly underground across a driveway/garden or routed in an unprotected external location subject to mechanical damage (or buried < 50 mm deep in a wall without earthed metallic protection per BS 7671 Reg 522.6.202), choose ConnectEV SWA.
What if the project specification calls for Cat.6A 10GBASE-T S/FTP instead of Cat.5e?
Specify our EV ProInstall Cat6A (LSZH EV Charge-Point Power & Cat.6A Hybrid Cable).

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