Longwall shearer & Bretby handler
Primary duty — 3.3 kV high-output longwall shearers operating in Bretby cable handler troughs.
Product
BS 6708 Type 307, 307M and 307S flexible mining trailing cables (1,900/3,300 V, 25–150 mm²) with three copper/nylon braid-screened EPR phase cores, bare central earth core, pilot core/unit and PCP outer sheath.
Typical values for this cable type, based on BS 6708 · IEC 60228 Class 5 — confirmed in the datasheet and quotation for your order.
Application fit
Medium-voltage (1.9/3.3 kV) 5-core screened flexible longwall shearer and coal-face trailing cable to BS 6708 Type 307 / 307M / 307S.
Primary duty — 3.3 kV high-output longwall shearers operating in Bretby cable handler troughs.
Direct trailing behind 3.3 kV roadheaders, continuous miners and face conveyors.
Low-speed single/few-layer reeling on underground mobile stage-loader drums.
Lacks wire armour for deep shaft or long free-hanging vertical runs.
Use BS 6708 Type 321/331 ArmouredNot designed for high-speed vertical crane or spreader reeling.
Use (N)TSCGEWÖU MV ReelConstruction
Three IEC 60228 Class 5 tinned copper phase conductors insulated with EPR, wrapped with coloured textile identification tape and individually screened with a tinned-copper/nylon composite braid are laid up in direct contact around a central bare tinned copper earth conductor together with the pilot element: 1 unscreened EPR pilot core (Type 307), 1 copper/nylon braided-screened EPR pilot/fourth core (Type 307M) or a 3-core unscreened pilot sub-unit in its own elastomeric sheath (Type 307S), enclosed by rubber bedding and a heavy-duty chloroprene outer sheath.
| # | Layer | Material & reference |
|---|---|---|
| 1 | Phase & pilot conductors | Electrolytic flexible stranded tinned copper wire (IEC 60228 Class 5, 25 to 150 mm²)IEC 60228 Class 5 |
| 2 | Core insulation | Ethylene propylene rubber (EPR) on phase and pilot cores; central earth conductor is uninsulatedBS 6708 (7.5 kV AC test) |
| 3 | Core identification separator tape | Coloured textile tape applied over EPR insulation for phase identificationCore ID |
| 4 | Composite copper / nylon core screen | Tinned copper wire and nylon braided screen over 3 phase cores (Type 307/307S) or all 4 insulated cores (Type 307M)BS 6708 |
| 5 | Bare central earth conductor | Uninsulated Class 5 stranded tinned copper earth core (25 to 70 mm²) laid in contact with all core screensCentral earth |
| 6 | Rubber bedding compound | Extruded rubber-based bedding compound filling core intersticesBS 6708 |
| 7 | Outer sheath | Heavy-duty flame-retardant polychloroprene (chloroprene / PCP) outer sheathBS 6708 |
3 copper/nylon screened phase cores + 1 unscreened pilot core (16–95 mm²) + 1 bare central earth conductor (25–70 mm²)
3 copper/nylon screened phase cores + 1 copper/nylon screened fourth/pilot core (25–120 mm²) + 1 bare central earth conductor
3 copper/nylon screened phase cores + 1 unscreened 3-core pilot unit (3×4, 3×6 or 3×10 mm² in sub-sheath) + 1 bare central earth
Technical data
Sizes
Switch between complete dimensional/mechanical parameters and electrical ratings (25 °C ambient).
| Designation BS 6708 Type | Phase mm² | Phase strand n/mm | Phase Ø mm | Insul. Ø mm | Screen Ø mm | Bare earth mm² | Pilot core / unit mm² | Pilot Ø mm | Min. OD mm | Max. OD mm | Min. bend mm | Max. pull kgf | Cu mass kg/km | Mass ≈ kg/km | Enquiry |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Type 307 · 3×25 + 25E + 16P | 25 | 196/0.40 | 7.00 | 13.10 | 15.50 | 25 | 1×16 (unscr.) | 11.60 | 47.4 | 49.9 | 400 | 640 | 1,654 | 4,000 | |
| Type 307 · 3×35 + 25E + 16P | 35 | 276/0.40 | 8.50 | 14.70 | 17.10 | 25 | 1×16 (unscr.) | 11.60 | 51.6 | 54.6 | 440 | 830 | 1,948 | 4,800 | |
| Type 307 · 3×50 + 35E + 25P | 50 | 396/0.40 | 10.00 | 15.70 | 17.70 | 35 | 1×25 (unscr.) | 13.10 | 56.8 | 59.8 | 480 | 1,200 | 2,666 | 6,150 | |
| Type 307 · 3×70 + 50E + 35P | 70 | 360/0.50 | 11.70 | 17.70 | 19.70 | 50 | 1×35 (unscr.) | 14.70 | 62.8 | 65.8 | 525 | 1,680 | 3,482 | 7,600 | |
| Type 307 · 3×95 + 50E + 50P | 95 | 475/0.50 | 13.50 | 19.10 | 21.10 | 50 | 1×50 (unscr.) | 15.70 | 68.9 | 72.7 | 580 | 2,000 | 4,346 | 9,250 | |
| Type 307 · 3×120 + 70E + 70P | 120 | 608/0.50 | 15.40 | 21.40 | 23.40 | 70 | 1×70 (unscr.) | 17.70 | 73.4 | 77.2 | 615 | 2,000 | 5,450 | 11,200 | |
| Type 307 · 3×150 + 70E + 95P | 150 | 756/0.50 | 17.20 | 23.00 | 25.00 | 70 | 1×95 (unscr.) | 19.10 | 75.9 | 79.7 | 640 | 2,000 | 6,000 | 13,000 | |
| Type 307M · 3×25 + 25E + 25P | 25 | 196/0.40 | 6.75 | 13.10 | 15.50 | 25 | 1×25 (screened) | 15.50 | 47.4 | 49.9 | 399 | 642 | 1,664 | 4,200 | |
| Type 307M · 3×35 + 25E + 35P | 35 | 276/0.40 | 8.35 | 14.75 | 17.10 | 25 | 1×35 (screened) | 17.10 | 51.6 | 54.6 | 437 | 834 | 2,048 | 5,000 | |
| Type 307M · 3×50 + 35E + 50P | 50 | 396/0.40 | 9.40 | 15.80 | 18.20 | 35 | 1×50 (screened) | 18.20 | 56.8 | 59.8 | 478 | 1,200 | 2,866 | 6,500 | |
| Type 307M · 3×70 + 50E + 70P | 70 | 360/0.50 | 11.35 | 17.80 | 20.15 | 50 | 1×70 (screened) | 20.15 | 62.8 | 65.8 | 526 | 1,680 | 3,682 | 8,100 | |
| Type 307M · 3×95 + 50E + 95P | 95 | 475/0.50 | 12.75 | 19.20 | 21.60 | 50 | 1×95 (screened) | 21.60 | 68.9 | 72.7 | 581 | 2,000 | 4,546 | 9,800 | |
| Type 307M · 3×120 + 70E + 120P | 120 | 608/0.50 | 15.10 | 21.60 | 23.95 | 70 | 1×120 (screened) | 23.95 | 73.4 | 77.4 | 617 | 2,000 | 5,650 | 11,600 | |
| Type 307S · 3×50 + 35E + 3×4P | 50 | 396/0.40 | 9.40 | 15.80 | 18.20 | 35 | 3×4 (pilot unit) | 17.80 | 56.8 | 59.8 | 478 | 1,200 | 2,685 | 5,850 | |
| Type 307S · 3×70 + 50E + 3×6P | 70 | 360/0.50 | 11.35 | 17.80 | 20.15 | 50 | 3×6 (pilot unit) | 19.80 | 62.8 | 65.8 | 526 | 1,680 | 3,319 | 7,150 | |
| Type 307S · 3×95 + 50E + 3×6P | 95 | 475/0.50 | 12.75 | 19.20 | 21.60 | 50 | 3×6 (pilot unit) | 21.20 | 68.9 | 72.7 | 581 | 2,000 | 4,039 | 8,600 | |
| Type 307S · 3×120 + 70E + 3×10P | 120 | 608/0.50 | 15.10 | 21.60 | 23.95 | 70 | 3×10 (pilot unit) | 23.60 | 73.4 | 77.2 | 617 | 2,000 | 4,951 | 10,500 |
| Designation BS 6708 Type | Cont. current A (25 °C) | Intermittent A (25 °C) | Phase DC 20 °C Ω/km | Pilot DC 20 °C Ω/km | Screens + earth Ω/km | Reactance 50 Hz Ω/km | Reactance 60 Hz Ω/km | Min. IR 20 °C MΩ·km | 3-ph V-drop mV/A/m |
|---|---|---|---|---|---|---|---|---|---|
| Type 307 · 3×25 + 25E + 16P | 110 | 130 | 0.795 | 1.240 | 0.50 | 0.125 | 0.150 | 1,250 | 1.69 |
| Type 307 · 3×35 + 25E + 16P | 135 | 155 | 0.565 | 1.240 | 0.50 | 0.117 | 0.141 | 1,100 | 1.21 |
| Type 307 · 3×50 + 35E + 25P | 170 | 210 | 0.393 | 0.795 | 0.35 | 0.113 | 0.136 | 950 | 0.85 |
| Type 307 · 3×70 + 50E + 35P | 205 | 255 | 0.277 | 0.565 | 0.35 | 0.108 | 0.129 | 820 | 0.61 |
| Type 307 · 3×95 + 50E + 50P | 250 | 315 | 0.210 | 0.393 | 0.28 | 0.105 | 0.126 | 720 | 0.48 |
| Type 307 · 3×120 + 70E + 70P | 295 | 360 | 0.164 | 0.277 | 0.28 | 0.101 | 0.121 | 660 | 0.39 |
| Type 307 · 3×150 + 70E + 95P | 320 | 385 | 0.132 | 0.210 | 0.14 | 0.098 | 0.118 | 600 | 0.32 |
| Type 307M · 3×25 + 25E + 25P | 110 | 130 | 0.795 | 0.795 | 0.45 | 0.125 | 0.150 | 1,250 | 1.69 |
| Type 307M · 3×35 + 25E + 35P | 135 | 155 | 0.565 | 0.565 | 0.45 | 0.117 | 0.141 | 1,100 | 1.21 |
| Type 307M · 3×50 + 35E + 50P | 170 | 210 | 0.393 | 0.393 | 0.31 | 0.113 | 0.136 | 950 | 0.85 |
| Type 307M · 3×70 + 50E + 70P | 205 | 255 | 0.277 | 0.277 | 0.31 | 0.108 | 0.129 | 820 | 0.61 |
| Type 307M · 3×95 + 50E + 95P | 250 | 315 | 0.210 | 0.210 | 0.25 | 0.105 | 0.126 | 720 | 0.48 |
| Type 307M · 3×120 + 70E + 120P | 295 | 360 | 0.164 | 0.164 | 0.25 | 0.101 | 0.121 | 660 | 0.39 |
| Type 307S · 3×50 + 35E + 3×4P | 170 | 210 | 0.393 | 5.090 | 0.35 | 0.113 | 0.136 | 950 | 0.85 |
| Type 307S · 3×70 + 50E + 3×6P | 205 | 255 | 0.277 | 3.390 | 0.35 | 0.108 | 0.129 | 820 | 0.61 |
| Type 307S · 3×95 + 50E + 3×6P | 250 | 315 | 0.210 | 3.390 | 0.28 | 0.105 | 0.126 | 720 | 0.48 |
| Type 307S · 3×120 + 70E + 3×10P | 295 | 360 | 0.164 | 1.950 | 0.28 | 0.101 | 0.121 | 660 | 0.39 |
Reel check
A first screen using datasheet values. Engineering confirms drum geometry, acceleration and tension with your quotation.
Quality & approvals
Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.
| Testing & inspection | Test value / reference | Frequency |
|---|---|---|
| Routine tests | ||
| 7.5 kV AC dielectric withstand test | 7.5 kV AC on 1,900/3,300 V EPR phase cores (plus 2.5 kV AC on Type 307S pilot unit cores) per BS 6708 | Every shipping drum |
| Conductor, screen & central earth DC resistance | Verified on all phase conductors, pilot conductor(s), and parallel screens + central bare earth per BS 6708 | Every shipping drum |
| Sample tests | ||
| Insulation resistance & chloroprene sheath tests | Minimum 600–1,250 MΩ·km at 20 °C; heavy-duty PCP sheath tested for flame, oil and tear resistance | Production batch |
Marking & supply
Sheath marking
Technical documents
FAQ
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