Switchgear & control cabinet wiring
Interconnects Modular Avionics Units (MAUs), NIC modules, and cockpit display units with ultra-low skew.
Product
ASCB-C / ASCB-D Avionics Standard Communications Bus Cable is a high-integrity 100 Ω or 120 Ω fault-tolerant avionics data bus twinax/quadrax cable engineered for dual-redundant Integrated Modular Avionics (IMA), Primus Epic / SPZ-8000 flight control
Typical values for this cable type, based on ASCB-C / ASCB-D Avionics Bus / MIL-DTL-27500 — confirmed in the datasheet and quotation for your order.
Application fit
Designed for business jet, regional airliner, and helicopter Integrated Modular Avionics (IMA) cabinets (Modular Avionics Units / MAUs), Primary Flight Displays, Flight Guidance Computers, and NIC
Interconnects Modular Avionics Units (MAUs), NIC modules, and cockpit display units with ultra-low skew.
Lightweight fluoropolymer harness construction meets FAR 25.853 flammability and Skydrol fluid immunity.
-55 °C to +200 °C continuous thermal rating for pressurized and unpressurized airframe bays.
Airframe IMA bus cable is intended for fixed harness installation, not industrial drag chains.
S 369 C TPConstruction
22, 24, or 26 AWG (19-strand) silver-plated copper or silver-plated high-strength copper-alloy conductors in 1-pair twinax or 2-pair
| # | Layer | Material & reference |
|---|---|---|
| 1 | 19-strand SPC or Ag-Cu alloy conductors | 22, 24, or 26 AWG (19-strand) silver-plated copper or high-tensile copper alloy per SAEAS22759 / ASCB Spec |
| 2 | Gas-injected foam FEP / PTFE dielectric | Low-dielectric-constant cellular fluoropolymer (78–80 % VoP, 42–48 pF/m) tuned to 100 ΩASCB-C / ASCB-D |
| 3 | 100 % aluminised fluoropolymer/polyimid | Full-coverage metallic tape screen providing 360° high-frequency HIRF isolationMIL-DTL-27500 |
| 4 | Silver-plated copper wire braid shield | 38 AWG silver-plated copper braid (≥ 90 % coverage) for low surface transfer impedanceMIL-DTL-27500 |
| 5 | UV-laser-markable FEP / ETFE / PTFE | White (or colour-striped) fluoropolymer outer jacket rated -55 °C to +200 °C per FARFAR 25.853 |
Classic 120 Ω RS-485/HDLC physical layer ASCB-C bus cable for SPZ-8000 / Primus 1000/2000 avionics.
100 Ω high-speed digital ASCB-D bus cable for Primus Epic Modular Avionics Units (MAUs) and 10/100BASE-T.
Dual-channel 4-conductor quadrax construction fitting Size 8 quadrax avionics contacts.
Technical data
Sizes
Dimensional, physical and high-frequency electrical parameters for ASCB-C / ASCB-D per ASCB-C / ASCB-D Avionics Bus / MIL-DTL-27500.
| Order designation | Construction / Variant | Conductor | Outer Ø ≈ mm | Metal kg/km | Weight ≈ kg/km | Min. bend R fixed mm | Enquiry |
|---|---|---|---|---|---|---|---|
| Standard ASCB-C / ASCB-D variants | |||||||
| ASCB-C 120 Ω Twinax 1×2×24 AWG Foam FEP | 120 Ω Pair + Foil + 90% SPC Braid | 24 AWG (19×36 Alloy) | 3.25 | 10.2 | 18.2 | 16 | |
| ASCB-D 100 Ω Twinax 1×2×24 AWG Foam FEP | 100 Ω Pair + Foil + 90% SPC Braid | 24 AWG (19×36 Alloy) | 3.10 | 10.2 | 17.5 | 16 | |
| ASCB-D 100 Ω Quadrax 1×4×24 AWG Star-Quad | 2× 100 Ω Pairs + Foil + SPC Braid | 4 × 24 AWG (19×36) | 3.95 | 19.5 | 28.5 | 20 | |
| ASCB-C 120 Ω Twinax 1×2×22 AWG Long-Run | 120 Ω Pair + Foil + 90% SPC Braid | 22 AWG (19×34 SPC) | 3.65 | 15.0 | 25.4 | 18 | |
| Configuration | Max. conductor DC R Ω / km @ 20 °C | Characteristic Z₀ Ω | Capacitance pF / m | Velocity VoP % | Test voltage V rms |
|---|---|---|---|---|---|
| 120 Ω Pair + Foil + 90% SPC Braid | 1.5 | 100 | 48.0 | 78 | 1,500 |
| 100 Ω Pair + Foil + 90% SPC Braid | 1.5 | 100 | 48.0 | 78 | 1,500 |
| 2× 100 Ω Pairs + Foil + SPC Braid | 1.5 | 100 | 48.0 | 78 | 1,500 |
| 120 Ω Pair + Foil + 90% SPC Braid | 1.6 | 100 | 48.0 | 78 | 1,500 |
Quality & approvals
Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.
| Testing & inspection | Test value / reference | Frequency |
|---|---|---|
| Routine tests | ||
| 100 % TDR differential impedance & skew | 100 Ω ± 5 Ω (ASCB-D) or 120 Ω ± 6 Ω (ASCB-C); skew ≤ 1.5 ns/100m | Every spool |
| 1.5 kV rms AC dielectric & spark test | Zero breakdown core-to-core and core-to-shield | Every spool |
| Sample tests | ||
| High-frequency attenuation & NEXT (quadrax) | NEXT ≥ 50 dB at 100 MHz on quadrax; meets ASCB eye mask | Per batch |
| FAR 25.853 flammability & Skydrol fluid test | Passes vertical burn, smoke density, and fluid immersion | Qualification |
Marking & supply
Sheath marking
Technical documents
FAQ
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