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Control & signal cables300/500 V · 4 kV TestTMPU Polyurethane Sheath (11Y)Oil, Swarf & Microbe Res.

JZ-500-PUR / OZ-500-PUR 300/500 V Unscreened PVC/PUR Control300/500 V unscreened PVC-insulated TMPU polyurethane-sheathed flexible control cable

Abrasion-, cut- and coolant-resistant 300/500 V flexible control cable (`JZ-500-PUR / OZ-500-PUR`) combining Class 5 bare copper conductors (0.5–16 mm²) and numbered TI2 PVC cores with a rugged EN 50363-10-2 TMPU polyurethane (`11Y`) outer sheath.

Oil-resistant

Outdoor & humid

Water-resistant

Ozone, UV & moisture

Cores × cross-section

Order designation: JZ-500-PUR 7G1.5
Outer Ø min: 8.6 mm
Outer Ø max: 9.4 mm
Weight ≈: 166 kg/km
Min. bend R: 38 mm

Check against my drum All sizes (36)

Request a quote Datasheet WhatsApp

Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum

Voltage rating: 300/500 V
Test voltage: 4000 V AC
Outer sheath: TMPU (11Y)
Temp. flexing: −15…+80 °C
Bending radius: 4–12.5 × OD
Size range: 0.5–16 mm²

Typical values for this cable type, based on DIN VDE 0285 / EN 50363-10-2 (TMPU) — confirmed in the datasheet and quotation for your order.

Application fit

Is JZ-500-PUR / OZ-500-PUR right for your machine?

JZ-500-PUR / OZ-500-PUR pairs cost-effective numbered PVC cores with a thermoplastic polyurethane (`TMPU / 11Y`) outer jacket that resists mineral oils, synthetic cutting emulsions, hydrolysis, microbes and sharp workshop floor abrasion far better than any PVC sheath.

Fixed installation

Suitable

Machine tools, assembly lines, bottling plants, woodworking machinery and outdoor sheltered plant.

Trailing & towing

Suitable

High tear and notch resistance makes it ideal for hand-held tools, mobile diagnostic carts and floor-routed workshop leads.

VFD inverter to AC motor screened feeder

Not suitable

Unscreened control cable; for EMC-shielded PUR circuits, select JZ-602-C-PUR or JZ-35400 CP.

Use JZ-602-C-PUR

Energy chain / drag chain

With conditions

Suitable for occasional flexing and light linear guidance; for 0.6/1 kV heavy power/control, select JZ-600 PUR.

Use JZ-600 PUR

Typical machinesMachine tool & metalcutting wet zonesFood, beverage & washdown packaging linesAutomotive assembly & portable shop-floor toolsAgricultural, municipal & construction plantWoodworking, stone-cutting & recycling machines

Construction

Layer by layer

Shown: JZ-500-PUR 7G1.5 — Class 5 flexible bare copper conductors, TI2 PVC core insulation (black cores with white sequential numbers + green-yellow earth), fleece/talc separator and silver-grey RAL 7001 EN 50363-10-2 TMPU polyurethane outer sheath.

Schematic, not to scale — generated from the layer data

#	Layer	Material & reference
1	Class 5 flexible copper conductor	Fine-stranded annealed bare copper to DIN VDE 0295 / IEC 60228 Class 5IEC 60228 Class 5
2	TI2 PVC core insulation	Special polyvinyl chloride compound Type TI2 (EN 50363-3) with sequential numbers + GN/YE coreEN 50363-3 TI2 · EN 50334
3	Short-lay core stranding + fleece	Cores stranded in concentric layers with low-friction non-woven tape for smooth flexingDIN VDE 0285
4	TMPU polyurethane outer sheath (11Y)	Polyether-based thermoplastic polyurethane compound Type TMPU (EN 50363-10-2 / DIN VDE 0207-20 Type 11YM1), grey RAL 7001EN 50363-10-2 TMPU · EN 60811-404

JZ-500-PUR (G — with Green/Yellow Earth Core)

3G to 42G configurations (0.5–16 mm²) with green-yellow protective conductor and numbered black cores

OZ-500-PUR (X — without Earth Core)

2X to 25X numbered-only control configurations without green-yellow core

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on DIN VDE 0285 / EN 50363-10-2 (TMPU). Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage U0/U: 300/500 V AC
AC test voltage (50 Hz): 4000 V AC
Insulation resistance (20 °C): ≥ 20 MΩ·km

Thermal

Temperature, flexing: −15 °C to +80 °C
Temperature, fixed: −40 °C to +80 °C
Max. conductor temperature: +80 °C continuous · +150 °C short-circuit

Mechanical

Min. bending radius, fixed: 4 × overall diameter
Min. bending radius, flexing: 7.5–12.5 × overall diameter
Abrasion & notch resistance: TMPU (11Y) polyurethane sheath offers ~5× higher abrasion resistance than PVC

Resistance

Oil & coolant resistance: EN 60811-404 mineral oil, hydraulic fluids, cutting emulsions and greases
Hydrolysis & microbes: Polyether-based PUR resists water immersion, mud and microbial attack
UV & ozone resistance: Weather-, UV- and ozone-resistant for indoor and outdoor service

Reference standards

Construction basis: DIN VDE 0285-525-2-51 & DIN VDE 0207-20 (11YM1)
Sheath compound: EN 50363-10-2 Type TMPU
Core identification: DIN VDE 0293-334 / EN 50334 sequential numbers (JZ with GN/YE, OZ without)
RoHS & REACH: 2011/65/EU (RoHS 2) & EC 1907/2006 (silicone/LBS-free) compliant

Identification

Sheath colour: Silver-grey (RAL 7001)
Core identification: Black cores with white sequential numbers + green-yellow earth core (JZ)
Sheath marking: TEBAOFLEX JZ-500-PUR [Size] 300/500V OIL & ABRASION RESISTANT TMPU CE
Customs tariff (HS): 8544.49 (insulated conductors ≤ 1000 V)

Sizes

36 standard JZ-500-PUR / OZ-500-PUR configurations

Typical DIN VDE 0285 / EN 50363-10-2 (TMPU) outer diameter limits, copper content and cable weight.

Dimensions & weights
Order designation	Cores × mm²	AWG ≈	Outer Ø min mm	Outer Ø max mm	Copper kg/km	Weight ≈ kg/km	Min. bend R mm
0.50 mm² JZ-500-PUR / OZ-500-PUR Control (300/500 V)
OZ-500-PUR 2×0.5	2×0.5	20	4.5	4.9	9	31	20
JZ-500-PUR 3G0.5	3×0.5	20	4.8	5.2	14	38	21
JZ-500-PUR 4G0.5	4×0.5	20	5.2	5.7	19	46	23
JZ-500-PUR 7G0.5	7×0.5	20	6.3	6.9	33	74	28
JZ-500-PUR 12G0.5	12×0.5	20	8.2	8.9	57	122	36
JZ-500-PUR 18G0.5	18×0.5	20	9.7	10.5	86	178	42
0.75 mm² JZ-500-PUR / OZ-500-PUR Control (300/500 V)
JZ-500-PUR 3G0.75	3×0.75	18	5.2	5.7	21	48	23
JZ-500-PUR 4G0.75	4×0.75	18	5.7	6.2	28	60	25
JZ-500-PUR 5G0.75	5×0.75	18	6.3	6.9	36	74	28
JZ-500-PUR 7G0.75	7×0.75	18	7.1	7.7	50	98	31
JZ-500-PUR 12G0.75	12×0.75	18	9.1	9.9	86	162	40
JZ-500-PUR 18G0.75	18×0.75	18	10.8	11.7	129	236	47
JZ-500-PUR 25G0.75	25×0.75	18	12.7	13.8	180	326	55
1.00 mm² JZ-500-PUR / OZ-500-PUR Control (300/500 V)
JZ-500-PUR 3G1.0	3×1.0	17	5.5	6.0	28	58	24
JZ-500-PUR 4G1.0	4×1.0	17	6.1	6.6	38	73	26
JZ-500-PUR 5G1.0	5×1.0	17	6.7	7.3	48	90	29
JZ-500-PUR 7G1.0	7×1.0	17	7.5	8.2	67	121	33
JZ-500-PUR 12G1.0	12×1.0	17	9.8	10.6	115	202	42
JZ-500-PUR 18G1.0	18×1.0	17	11.6	12.6	172	294	50
JZ-500-PUR 25G1.0	25×1.0	17	13.7	14.9	240	405	60
1.50 mm² JZ-500-PUR / OZ-500-PUR Control (300/500 V)
JZ-500-PUR 3G1.5	3×1.5	16	6.3	6.8	43	78	27
JZ-500-PUR 4G1.5	4×1.5	16	6.9	7.5	57	99	30
JZ-500-PUR 5G1.5	5×1.5	16	7.6	8.3	72	122	33
JZ-500-PUR 7G1.5	7×1.5	16	8.6	9.4	100	166	38
JZ-500-PUR 12G1.5	12×1.5	16	11.2	12.2	172	276	49
JZ-500-PUR 18G1.5	18×1.5	16	13.2	14.4	259	402	58
JZ-500-PUR 25G1.5	25×1.5	16	15.8	17.2	360	558	69
2.5–16 mm² JZ-500-PUR / OZ-500-PUR Control & Power
JZ-500-PUR 3G2.5	3×2.5	14	7.5	8.2	72	121	33
JZ-500-PUR 4G2.5	4×2.5	14	8.4	9.1	96	155	36
JZ-500-PUR 5G2.5	5×2.5	14	9.3	10.1	120	192	40
JZ-500-PUR 7G2.5	7×2.5	14	10.5	11.4	168	262	46
JZ-500-PUR 12G2.5	12×2.5	14	13.6	14.8	288	435	59
JZ-500-PUR 4G4	4×4	12	9.9	10.8	153	236	43
JZ-500-PUR 4G6	4×6	10	11.6	12.6	230	342	50
JZ-500-PUR 4G10	4×10	8	14.7	16.0	384	558	64
JZ-500-PUR 4G16	4×16	6	17.8	19.4	614	865	78

Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
Dimensions and weights are typical values per DIN VDE 0285 / EN 50363-10-2 (TMPU). Minimum fixed bending radius shown is 4 × OD.

Electrical & current ratings
Cross-section mm²	AWG ≈	Max. DC resistance 20 °C, Ω/km	Single pair/core 30 °C, A	Multi-core bundle 30 °C, A
0.5	20	39	9.0	6.0
0.75	18	26	12.0	10.0
1	17	19.5	15.0	13.0
1.5	16	13.3	23.0	18.0
2.5	14	7.98	30.0	25.0
4	12	4.95	41.0	34.0
6	10	3.3	53.0	44.0
10	8	1.91	74.0	61.0
16	6	1.21	99.0	82.0

Current ratings at 30 °C ambient in free air per DIN VDE 0298-4 / DIN VDE 0891-1. Apply grouping derating factors for multi-core control and signal bundles.

Reel check

Will it fit your machine?

A first screen using datasheet values. Engineering confirms drum geometry, acceleration and tension with your quotation.

Cable sizeDrum core diameter (mm)

Cable length on drum (m)

Drum core 300 mm ≥ 76 mmBending radius OK (4 × OD 9.4 mm)

Minimum bending radius: 38 mm
Min. drum core diameter: ≈ 76 mm
Cable weight on drum: 8.3 kg
Copper content: 5.0 kg

Indicative only: based on the datasheet outer diameter and 4 × OD bending radius. Current derating for wound layers per DIN VDE 0298-4 is assessed separately.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

ConductorClass 5 stranding
Spark test100 % in-line
Lay-upCores, earth, fillers
SheathingInner, braid / screen, outer
Electrical testsAC voltage, resistance
DimensionsOD, wall thickness
Inspection documents & dispatchDrum & dispatch

Testing & inspection	Test value / reference	Frequency
Routine tests
AC voltage test	4.0 kV AC (50 Hz)	Every manufactured length
Conductor DC resistance	IEC 60228 / DIN VDE 0285 / EN 50363-10-2 (TMPU) (bare copper)	Every manufactured length
Sample tests
Vertical flame propagation	IEC 60332-1-2 / EN 60332-1-2	Per production batch
Insulation & sheath material physical properties	DIN VDE 0285 / EN 50363-10-2 (TMPU)	Type approval

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

DIN VDE 0285 / EN 50363-10-2 (TMPU)CE · RoHS 2 (2011/65/EU) · REACH

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX JZ-500-PUR [Size] 300/500V TMPU OIL & ABRASION RESISTANT CE

Delivery form: Export wooden drums or coils, cut-to-length on request
Packaging: Heat-treated ISPM-15 timber drums with sealed cable ends
Conductor / sheath options: Custom core counts, pair counts or sheath colours on request

Technical documents

Downloads

PDFJZ-500-PUR / OZ-500-PUR 300/500 V Unscreened PVC/PUR Control – technical datasheet36 sizes · construction, technical data, approvals XLSXJZ-500-PUR / OZ-500-PUR spec data (Excel)All 36 sizes with dimensions and data, for your BOM or quotation

Revision: 2026-10-20
Updated: 2026-10-20

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

Why combine PVC core insulation with a PUR outer sheath in JZ-500-PUR?

TI2 PVC core insulation provides high dielectric strength (4000 V test), small core diameter and crisp number printing at an economical cost, while the outer EN 50363-10-2 TMPU polyurethane ('11Y') jacket delivers exceptional resistance to mineral oils, synthetic coolants, microbes, cuts and workshop floor abrasion.

How does JZ-500-PUR compare with H05VV5-F?

H05VV5-F uses an oil-resistant TM5 PVC outer sheath suited for fixed or lightly flexed indoor machine tools. JZ-500-PUR upgrades the outer jacket to thermoplastic polyurethane (TMPU), extending cold-flex performance to −15 °C, raising maximum operating temperature to +80 °C and providing ~5× higher abrasion and tear strength.

When should I choose JZ-600 PUR instead of JZ-500-PUR?

Select JZ-600 PUR when the circuit requires a full 0.6/1 kV (600/1000 V) voltage rating and a heavier outer jacket wall for combined power and control feeders.

What is the screened equivalent of JZ-500-PUR?

For EMC-critical circuits requiring a tinned-copper wire braid screen inside a PUR outer jacket, choose JZ-35400 CP / JZ-40415 CP (300/500 V) or JZ-602-C-PUR / OZ-602-C-PUR (600 V UL/VDE).

Request a quote

Get an engineering quote for JZ-500-PUR / OZ-500-PUR

Your selection and application details are copied into the enquiry form below.

01Selected sizes

Use + Add next to a size or configuration.

02Reel & motion

Add your operating conditions here to include them in your enquiry.

Reel typeDrum core diameter (mm)Cable length on drum (m)Travel speed (m/min)Max. accelerationCycles per hourLength and quantityAmbient temperatureExposure (outdoor, water, oil, abrasion)Destination countryEquipment and operating conditions

03Message for our engineers

JZ-500-PUR / OZ-500-PUR 300/500 V Unscreened PVC/PUR Control

Selected sizes:


Reel & motion:
- Reel type: 
- Drum core diameter (mm): 
- Cable length on drum (m): 
- Travel speed (m/min): 
- Max. acceleration: 
- Cycles per hour: 
- Length and quantity: 
- Ambient temperature: 
- Exposure (outdoor, water, oil, abrasion): 
- Destination country: 
- Equipment and operating conditions:

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