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Product

Halogen-free TPE/PUR drag-chain cable300/500 V TPE/PUR5 × OD Tight Bend10M+ Flex Cycles

SERVO FD 05855 P 300/500 V Unscreened TPE/PUR Servo Cable-Chain5 × OD tight-radius 100 % halogen-free TPE/PUR drag-chain servo & sensor cable

SERVO FD 05855 P is a 300/500 V (UL 600 V) unscreened continuous-flex drag-chain connection cable combining IEC 60228 Class 6 copper conductors, zero-plasticiser TPE core insulation and halogen-free PUR jacket for 5 × OD bend radii down to −40 °C.

Oil-resistant
Flame-retardant
Ozone, UV & moisture
Anti-torsion braid
Order designation
SERVO FD 05855 P 7G0.75
Outer Ø ≈
7.3 mm
Copper weight
50 kg/km
Total weight ≈
88 kg/km
Min. bend R (5×OD)
36 mm
Check against my drumAll sizes (16)
Request a quoteDatasheetWhatsApp
Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum
Rated voltage
300/500 V
U0/U · UL/CSA 600 V AWM
Bend radius
5 × OD
moving in chain · 3 × OD fixed
Cycle life
≥ 10M cycles
at 10 m/s & 50 m/s²
Temperature
−40…+80 °C
moving · −50…+80 °C fixed
Core / Sheath
TPE / PUR
100 % halogen-free IEC 60754
Conductor class
IEC 60228 Cl. 6
superfine bare copper strands

Typical values for this cable type, based on DIN VDE 0285 / UL AWM Style 20233 — confirmed in the datasheet and quotation for your order.

Application fit

Is SERVO FD 05855 P right for your machine?

Select SERVO FD 05855 P (TPE/PUR) over SERVO FD 95810 P (PVC/PUR) whenever you need a tighter 5 × OD chain bend radius, −40 °C cold-store flexing, or 100 % halogen-free construction.

Energy chain / drag chain

Suitable

TPE core insulation and short-pitch Class 6 bundles achieve ≥ 10 million cycles at 5 × OD and 50 m/s².

Fixed installation

Suitable

100 % halogen-free (IEC 60754-1/2) and UL/CSA 600 V AWM approved for machine-tool and clean plant wiring.

Festoon & line chain

Suitable

Performs reliably on indoor and outdoor C-rail festoons down to −40 °C.

VFD inverter to AC motor screened feeder

Not suitable

Unscreened 300/500 V connection cable; for 0.6/1 kV main servo power use SERVO FD 80785 P or Shielded Servo Power Cable.

Use SERVO FD 80785 P (0.6/1 kV)
Typical machinesHigh-Speed Pick-and-Place GantriesDeep-Freeze (−40 °C) AS/RS ShuttlesSemiconductor & Battery Dry RoomsCNC Sensor, Valve & Brake HarnessesCompact Medical & Lab Automation

Construction

Layer by layer

Shown: SERVO FD 05855 P 7G0.75 unscreened TPE/PUR drag-chain cable with low-friction TPE core insulation, non-woven sliding wrap and silver-grey RAL 7001 halogen-free PUR jacket.

12345
Schematic, not to scale — generated from the layer data
#LayerMaterial & reference
1Superfine copper conductorBare copper, extra-fine wire strands (IEC 60228 Class 6)Ultra-short stranding pitch for 5 × OD tight carrier bends
2Halogen-free TPE core insulationThermoplastic elastomer (TPE) compound with zero plasticisersRemains elastic down to −40 °C and allows thinner, lighter core walls than PVC
3Low-friction central fillerHigh-tensile non-hygroscopic synthetic core fillerSupports short-pitch concentric/bundled core geometry
4Non-woven sliding fleece wrapLow-friction synthetic fleece tape over core bundlePrevents shear adhesion between TPE cores and PUR sheath
5Halogen-free PUR outer sheathPolyether polyurethane (TMPU), silver-grey RAL 7001 or anthracis black RAL 9005DIN EN 50363-10-2 · oil, coolant, hydrolysis, UV & abrasion resistant

SERVO FD 05855 P (G-version)

Black numbered TPE cores + green-yellow PE core (≥ 0.5 mm²) in halogen-free PUR sheath

SERVO FD 05855 P (0.25 mm² DIN 47100)

DIN 47100 colour-coded TPE signal cores for compact 24 V sensor/actuator and feedback chains

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on DIN VDE 0285 / UL AWM Style 20233. Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage U0/U
300/500 V (UL/CSA 600 V)
AC test voltage
3000 V AC (50 Hz, 5 min)
Mutual capacitance
≈ 70 pF/m at 800 Hz (40 % lower than PVC)
Insulation resistance
≥ 500 MΩ·km at 20 °C

Thermal

Temperature, flexing
−40 °C to +80 °C
Temperature, fixed installation
−50 °C to +80 °C
Max. conductor temperature
+80 °C
Short-circuit temperature
+200 °C (max. 5 s)

Mechanical

Min. bending radius, moving
5 × OD in energy chain (< 10 m) · 6.5 × OD (gliding)
Min. bending radius, fixed
3 × OD
Max. travel speed
5 m/s gliding · 10 m/s unsupported
Max. acceleration
Up to 50 m/s² (up to 80 m/s² short stroke)
Endurance cycles
≥ 10,000,000 flex cycles in linear carrier

Resistance

Oil resistance
DIN EN 50363-10-2 · UL Oil Res I & II
Flame retardance
IEC 60332-1-2 · UL 1581 FT1 / VW-1
Halogen-free / Smoke density
100 % halogen-free per IEC 60754-1/2
Hydrolysis & UV
Hydrolysis, microbe (EN ISO 846) & UV resistant

Reference standards

Cable type (construction standard)
DIN VDE 0285 & DIN EN 50363-10-2
Conductor
IEC 60228 Class 6 superfine copper
Product approvals
UL AWM Style 20233 / 21576 (80 °C 600 V) · CSA
RoHS & REACH
2011/65/EU (RoHS 2) & EC 1907/2006 compliant

Identification

Sheath colour
Silver-grey (RAL 7001) or Black (RAL 9005)
Core identification
0.25 mm²: DIN 47100 · ≥ 0.5 mm²: Black numbered + GNYE
Marking
TEBAOFLEX SERVO FD 05855 P <size> 300/500V TPE/PUR HF CE
Customs tariff (HS)
8544.49

Sizes

16 standard SERVO FD 05855 P (300/500 V TPE/PUR) configurations

Thinner TPE core insulation yields smaller outer diameters and a 5 × OD dynamic bending radius.

Dimensions & weights
Order designationCores × mm²Cross-sectionOuter Ø ≈
mm		Copper
kg/km		Weight ≈
kg/km		Min. bend R
chain mm		Enquiry
0.25 mm² sensor & actuator TPE/PUR cores (DIN 47100)
SERVO FD 05855 P 4×0.254×0.250.25 mm²4.6102823
SERVO FD 05855 P 8×0.258×0.250.25 mm²5.9194630
SERVO FD 05855 P 12×0.2512×0.250.25 mm²6.8296434
SERVO FD 05855 P 25×0.2525×0.250.25 mm²9.46012247
0.50 mm² control & valve TPE/PUR cores
SERVO FD 05855 P 3G0.53G0.50.5 mm²5.1143626
SERVO FD 05855 P 4G0.54G0.50.5 mm²5.5194328
SERVO FD 05855 P 7G0.57G0.50.5 mm²6.7346834
SERVO FD 05855 P 12G0.512G0.50.5 mm²8.65811043
SERVO FD 05855 P 18G0.518G0.50.5 mm²10.28615651
0.75 mm² control & auxiliary servo TPE/PUR cores
SERVO FD 05855 P 4G0.754G0.750.75 mm²6.0295530
SERVO FD 05855 P 7G0.757G0.750.75 mm²7.3508836
SERVO FD 05855 P 12G0.7512G0.750.75 mm²9.58614548
1.00 mm² control & brake connection TPE/PUR cores
SERVO FD 05855 P 4G1.04G1.01.0 mm²6.5386832
SERVO FD 05855 P 7G1.07G1.01.0 mm²7.96710840
1.50 mm² auxiliary power TPE/PUR cores
SERVO FD 05855 P 4G1.54G1.51.5 mm²7.4589437
SERVO FD 05855 P 7G1.57G1.51.5 mm²9.110115246
  • Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
  • Minimum dynamic bending radius in energy chains is 5 × OD ( compared to 7.5 × OD for PVC-insulated SERVO FD 95810 P).

Reel check

Will it fit your machine?

A first screen using datasheet values. Engineering confirms drum geometry, acceleration and tension with your quotation.

Check results

Drum core 80 mm ≥ 74 mmBending radius OK (5 × OD 7.3 mm)
300 m/min ≤ 600 m/minWithin the rated travel speed
Minimum bending radius
37 mm
Min. drum core diameter
≈ 74 mm
Cable weight on drum
1.3 kg
Copper content
0.8 kg
Indicative only: based on the datasheet outer diameter and 5 × OD bending radius. Current derating for wound layers per DIN VDE 0298-4 is assessed separately.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

  1. ConductorClass 5 stranding
  2. Spark test100 % in-line
  3. Lay-upCores, earth, fillers
  4. SheathingInner, braid / screen, outer
  5. Electrical testsAC voltage, resistance
  6. DimensionsOD, wall thickness
  7. Inspection documents & dispatchDrum & dispatch
Testing & inspectionTest value / referenceFrequency
Routine tests
3000 V AC high-voltage dielectric test3.0 kV AC for 5 min without breakdownEvery manufactured drum length
Conductor DC resistance checkWithin IEC 60228 Class 6 maximum at 20 °CEvery drum length
Sample tests
10-million-cycle tight-radius (5 × OD) carrier test≥ 10M double strokes at 5 × OD and 50 m/s² without core fractureQualification & periodic audit
100 % halogen-free & −40 °C cold-flex testPass IEC 60754-1/2 halogen-free test and −40 °C dynamic bend testType approval

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

CE & 100 % Halogen-Free (IEC 60754-1/2)UL AWM Style 20233 / 21576 (80 °C 600 V)RoHS 2 (2011/65/EU) & REACH Compliant

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX SERVO FD 05855 P <size> 300/500V TPE/PUR HF UL CE
Delivery form
Non-returnable fumigated wooden drums or coils
Standard lengths
100 m · 500 m · 1000 m (cut lengths on request)
MOQ
100 m (stock sizes) · 300 m (custom)
Lead time
2–3 weeks ex-works
Incoterms
EXW, FCA, FOB, CIF, DAP

Technical documents

Downloads

PDFSERVO FD 05855 P 300/500 V Unscreened TPE/PUR Servo Cable-Chain – technical datasheet16 sizes · construction, technical data, approvalsXLSXSERVO FD 05855 P spec data (Excel)All 16 sizes with dimensions and data, for your BOM or quotation
Revision
2026-10-20
Updated
2026-10-20

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

What is the exact difference between SERVO FD 05855 P (TPE/PUR), SERVO FD 95810 P (PVC/PUR), and SERVO FD 80785 P (0.6/1 kV TPE/PUR)?
All three have a tough halogen-free polyurethane (PUR) outer jacket, but they serve different electrical and mechanical tiers: SERVO FD 05855 P (this cable) is rated 300/500 V and uses halogen-free TPE core insulation for ultra-tight 5 × OD bend radii, −40 °C cold-store flexing, and 10M+ cycles. SERVO FD 95810 P is also 300/500 V but uses economical PVC core insulation (7.5 × OD bend radius, −5 °C to +70 °C moving). SERVO FD 80785 P steps up the TPE core insulation wall to 0.6/1 kV (UL 1000 V) for main servo motor power up to 70 mm².
Why does TPE core insulation allow a 5 × OD bending radius and 10 million flex cycles?
Unlike PVC, which relies on liquid plasticisers that migrate over time and stiffen below 0 °C, thermoplastic elastomer (TPE) is inherently elastic at the molecular level, has higher dielectric strength (allowing thinner core walls and a smaller overall cable diameter), and exhibits a very low friction coefficient so cores glide effortlessly past one another inside 5 × OD carrier radii.
Can SERVO FD 05855 P operate in deep-freeze automated warehouses (−30 °C to −40 °C)?
Yes. Both the TPE core insulation and the polyether PUR outer sheath remain supple down to −40 °C in continuous drag-chain motion (and −50 °C fixed), making it ideal for cold-storage AS/RS stacker cranes and freezer shuttles where PVC-insulated cables shatter.
Is SERVO FD 05855 P completely halogen-free inside and out?
Yes. Because both the inner core insulation (TPE) and the outer jacket (PUR) are free of chlorine, fluorine, and bromine, the complete cable passes IEC 60754-1 and IEC 60754-2 halogen-free and low-corrosivity requirements.

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01Selected sizes

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02Reel & motion

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03Message for our engineers

SERVO FD 05855 P 300/500 V Unscreened TPE/PUR Servo Cable-Chain

Selected sizes:


Reel & motion:
- Reel type: 
- Drum core diameter (mm): 
- Cable length on drum (m): 
- Travel speed (m/min): 
- Max. acceleration: 
- Cycles per hour: 
- Length and quantity: 
- Ambient temperature: 
- Exposure (outdoor, water, oil, abrasion): 
- Destination country: 
- Equipment and operating conditions:
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