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Product

IEC 62004 ZTACIR-AS IEC 62004 / JCS 1404Up to 500 kV AC−40…+210 °C

ZTACIR / TACIR Super-Thermal Invar-Core Overhead ConductorIEC 62004 / JCS 1404 · Up to 500 kV AC · -40 °C to +210 °C industrial ZTACIR-AS construction

ZTACIR / TACIR Super-Thermal-Resistant Zirconium-Aluminum Alloy Core-Invar Conductor (ZTACIR-AS) engineered to IEC 62004 / JCS 1404 for Up to 500 kV AC service across -40 °C to +210 °C, featuring aluminum-clad invar (36% ni-fe) low-sag core and

Approved

Outdoor & humid

Ozone, UV & moisture

Nominal area

Order designation: ZTACIR-AS 240 mm²
Outer Ø ≈: 21.8 mm
Total weight ≈: 885 kg/km
Rated tensile ≈: 84.5 kN
Stranding: 26/3.44 + 7/2.68

All sizes (10)

Request a quote Datasheet WhatsApp info@tebaoflex.com

Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum

Rated voltage: Up to 500 kV AC
Operating temp.: −40…+210 °C
Min. bend radius: 20 × OD
Conductor: Aluminum-clad
Outer layer: Super-thermal-re
Standard: IEC 62004

Typical values for this cable type, based on IEC 62004 / JCS 1404 — confirmed in the datasheet and quotation for your order.

Application fit

Is ZTACIR-AS right for your machine?

Fixed installation

Suitable

Engineered and verified for fixed service in accordance with IEC 62004 / JCS 1404.

Switchgear & control cabinet wiring

Suitable

Suitable for switchgear, control panels and equipment terminations within 20 × OD bend radius.

TBM gantry & advancing tunnel reel

With conditions

Use mechanical conduit or armoured protection where exposed to rock fall or crushing loads.

Motorised monospiral reel

Not suitable

Not designed for high-speed monospiral crane reeling; select a dedicated reeling cable.

NSHTOU Reeling Cable

Typical machinesRenewable Energy & EV ChargingHigh-Voltage Grid & Substation InterconnectsWind, Solar & Hydro Power EvacuationUtility Overhead & Underground DistributionIndustrial Power InfrastructureMetallurgical, Glass & Ceramic Furnaces

Construction

Layer by layer

Shown: ZTACIR-AS (IEC 62004 / JCS 1404) with aluminum-clad invar (36% ni-fe) low-sag core, super-thermal-resistant ztal outer layers and super-thermal-resistant ztal outer layers (2-layer construction).

Schematic, not to scale — generated from the layer data

#	Layer	Material & reference
1	Aluminum-clad Invar (36% Ni-Fe) low-sag core	Low-thermal-expansion aluminum-clad Invar alloy core strand (CTE ≈ 3.7 × 10⁻⁶ /K)IEC 62004 / JCS 1404
2	Super-thermal-resistant ZTAL outer layers	Concentric stranded zirconium-aluminum (ZTAL) alloy wires rated to +210 °CIEC 62004 / JCS 1404

ZTACIR-AS — Standard Execution

Built to IEC 62004 / JCS 1404 with aluminum-clad invar (36% ni-fe) low-sag core and super-thermal-resistant

ZTACIR-AS — Custom Cross-Sections

Full range of metric mm² and AWG/kcmil conductor sizes per IEC 62004 / JCS 1404

ZTACIR-AS — Export Drum Supply

Supplied with EN 10204 3.1 routine dielectric & conductor resistance test certificate

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on IEC 62004 / JCS 1404. Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage / duty: Up to 500 kV AC (IEC 62004 / JCS 1404)
Conductor construction: Aluminum-clad Invar (36% Ni-Fe) low-sag core — Low-thermal-expansion aluminum-clad Invar alloy core strand (CTE ≈ 3.7 × 10⁻⁶ /K)
Primary insulation / dielectric: Super-thermal-resistant ZTAL outer layers — Concentric stranded zirconium-aluminum (ZTAL) alloy wires rated to +210 °C

Thermal

Continuous operating temperature: −40…+210 °C per IEC 62004 / JCS 1404
Short-circuit / peak thermal limit: +160 °C to +250 °C (5 s adiabatic limit depending on dielectric class)
Minimum installation temperature: −5 °C (thermoplastic) / −25 °C (cross-linked or elastomer) / −40 °C (metallic)

Mechanical

Outer protection / covering: Super-thermal-resistant ZTAL outer layers — Concentric stranded zirconium-aluminum (ZTAL) alloy wires rated to +210 °C
Minimum bending radius: 20 × OD (installed / static routing)
Layer count & geometry: 2 concentric/structural layers verified by cross-section inspection

Resistance

Environmental & chemical durability: Engineered for industrial service in accordance with IEC 62004 / JCS 1404
RoHS & REACH compliance: RoHS 2 (2011/65/EU + 2015/863) & REACH SVHC compliant

Reference standards

Governing product standard: IEC 62004 / JCS 1404
Quality management & inspection: ISO 9001:2015 & EN 10204 3.1 factory routine inspection

Identification

Model designation: ZTACIR-AS
Customs tariff (HS): 8544.49 / 8544.60 / 7614.10

Sizes

10 standard ZTACIR-AS overhead conductor sizes

Manufactured to IEC 62004 / JCS 1404 in standard cross-sections from 50 mm² to 630 mm² (and North American AWG/kcmil code words).

Dimensions, stranding, breaking load & weights
Order designation	Nominal area	Stranding	Outer Ø ≈ mm	Weight ≈ kg/km	Rated tensile kN ≈	Min. sheave R mm
ZTACIR-AS Standard Transmission & Distribution Schedule (−40…+210 °C)
ZTACIR-AS 50 mm²	50 mm²	7/3.00 mm	9.0	138	14.5	180
ZTACIR-AS 95 mm²	95 mm²	19/2.52 mm	12.6	262	28.2	252
ZTACIR-AS 120 mm²	120 mm²	19/2.85 mm	14.3	334	36.4	286
ZTACIR-AS 150 mm²	150 mm²	26/2.70 + 7/2.10	17.1	546	53.8	342
ZTACIR-AS 185 mm²	185 mm²	26/3.00 + 7/2.33	19.0	674	65.2	380
ZTACIR-AS 240 mm²	240 mm²	26/3.44 + 7/2.68	21.8	885	84.5	436
ZTACIR-AS 300 mm²	300 mm²	26/3.86 + 7/3.00	24.5	1,110	104.2	490
ZTACIR-AS 400 mm²	400 mm²	54/3.08 + 7/3.08	27.7	1,432	126.0	554
ZTACIR-AS 500 mm²	500 mm²	54/3.44 + 7/3.44	31.0	1,790	156.5	620
ZTACIR-AS 630 mm²	630 mm²	54/3.86 + 19/2.32	34.8	2,245	194.0	696

Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
Custom kcmil/code-word sizes, grease-filled corrosion protection and non-specular surface finishes available per IEC 62004 / JCS 1404.

DC resistance & continuous current ratings
Nominal area	Max. DC R₂₀ Ω/km	Continuous current A ≈	Operating temp.
50 mm²	0.578	210	−40…+210 °C
95 mm²	0.304	320	−40…+210 °C
150 mm²	0.192	435	−40…+210 °C
240 mm²	0.119	590	−40…+210 °C
400 mm²	0.072	820	−40…+210 °C
630 mm²	0.046	1,080	−40…+210 °C

Ampacity calculated per IEEE 738 (0.6 m/s wind, 40 °C ambient, 0.5 solar absorptivity / emissivity).

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

ConductorClass 5 stranding
Spark test100 % in-line
Lay-upCores, earth, fillers
SheathingInner, braid / screen, outer
Electrical testsAC voltage, resistance
DimensionsOD, wall thickness
Inspection documents & dispatchDrum & dispatch

Testing & inspection	Test value / reference	Frequency
Routine tests
Conductor DC resistance & dimensional verification (IEC 62004 / JCS 1404)	DC resistance at 20 °C and geometry within IEC 62004 / JCS 1404 class limits	Every manufactured drum / spool
Routine dielectric / spark / structural integrity test (IEC 62004 / JCS 1404)	Zero breakdown or structural defect over full production length	Every manufactured drum / spool
Sample tests
Thermal aging, mechanical & material qualification (IEC 62004 / JCS 1404)	Full compliance with IEC 62004 / JCS 1404 across −40…+210 °C	Type qualification & periodic sample audit

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

IEC 62004 CompliantEN 10204 3.1 Routine Test CertificateCE, RoHS 2 (2011/65/EU) & REACH

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX ZTACIR-AS <size> IEC 62004 Up to 500 kV AC CE

Delivery form: Non-returnable fumigated wooden drums or precision DIN spools
Standard lengths: 500 m · 1000 m · 2000 m drums (custom cut lengths on request)
MOQ: 500 m (stock sizes) · 1000 m (custom production)
Lead time: 2–4 weeks ex-works
Incoterms: EXW, FCA, FOB, CIF, DAP

Technical documents

Downloads

PDFZTACIR / TACIR Super-Thermal-Resistant Zirconium-Aluminum Alloy – technical datasheet10 sizes · construction, technical data, approvals XLSXZTACIR-AS spec data (Excel)All 10 sizes with dimensions and data, for your BOM or quotation

Revision: 2026-10-21
Updated: 2026-10-21

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

What governing standard and construction define ZTACIR-AS (ZTACIR / TACIR Super-Thermal-Resistant Zirconium-Aluminum Alloy Core-Invar Conductor)?

ZTACIR-AS (ZTACIR / TACIR Super-Thermal-Resistant Zirconium-Aluminum Alloy Core-Invar Conductor) is manufactured in accordance with IEC 62004 / JCS 1404 for Up to 500 kV AC service over -40 °C to +210 °C. Its 2-layer construction comprises aluminum-clad invar (36% ni-fe) low-sag core, super-thermal-resistant ztal outer layers.

What is the minimum bending radius and installation temperature for ZTACIR-AS?

The minimum installed bending radius for ZTACIR-AS is 20 × OD across its continuous operating temperature range of -40 °C to +210 °C, ensuring mechanical and dielectric stability without conductor or insulation strain.

How are the concentric layers of ZTACIR-AS arranged from inside to outside?

From inside to outside, the construction sequence is: (01) Aluminum-clad Invar (36% Ni-Fe) low-sag core (Low-thermal-expansion aluminum-clad Invar alloy core strand (CTE ≈ 3.7 × 10⁻⁶ /K)); (02) Super-thermal-resistant ZTAL outer layers (Concentric stranded zirconium-aluminum (ZTAL) alloy wires rated to +210 °C).

What factory test certificates are supplied with ZTACIR-AS?

Every production drum or spool of ZTACIR-AS undergoes routine conductor DC resistance, dimensional and dielectric/integrity testing per IEC 62004 / JCS 1404, and is delivered with an EN 10204 3.1 factory test certificate.

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Your selection and application details are copied into the enquiry form below.

01Selected sizes

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02Reel & motion

Add your operating conditions here to include them in your enquiry.

Reel typeDrum core diameter (mm)Cable length on drum (m)Travel speed (m/min)Max. accelerationCycles per hourLength and quantityAmbient temperatureExposure (outdoor, water, oil, abrasion)Destination countryEquipment and operating conditions

03Message for our engineers

ZTACIR-AS ZTACIR / TACIR Super-Thermal Invar-Core Overhead Conductor

Selected sizes:


Reel & motion:
- Reel type: 
- Drum core diameter (mm): 
- Cable length on drum (m): 
- Travel speed (m/min): 
- Max. acceleration: 
- Cycles per hour: 
- Length and quantity: 
- Ambient temperature: 
- Exposure (outdoor, water, oil, abrasion): 
- Destination country: 
- Equipment and operating conditions:

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