instrumentation cable seriesSub-3-Min Solvent AlarmMEK, Toluene & AcetoneTT5001-HUV Outdoor UV

TraceTek TT5001 / TT5001-HUV Fast-Response Organic Solvent LeakFast-response water-immune organic solvent leak sensing cable (TT5001 & UV TT5001-HUV)

TraceTek TT5001 and TT5001-HUV Fast-Response Organic Solvent Leak Sensing Cable engineered with a fast-diffusing swelling-elastomer actuator that detects low-molecular-weight organic solvents (MEK, acetone, toluene, xylene, benzene,.

Fast Organic Solvent Sense
100 % Immune to Water
HUV Solar UV Stabilized
Ex ia IIC / SEMI S2
Order designation
TraceTek TT5001-HUV-PC
Cable body Ø
6.5 mm
Weight ≈
54 kg/km
MEK/Toluene resp.
45 sec
Gasoline response
90 sec
All sizes (4)
Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum
Target fluids
Organic solvents
MEK, toluene, xylene, THF, BTX
Response time
30 to 180 sec
3–5× faster than TT5000
Water immunity
100 % water immu
No false alarm in rain/sumps
Outer diameter
6.5 mm (0.26 in)
Compact fast-diffusion profile
UV rating (HUV)
Outdoor sunlight
Carbon-black UV outer braid
Ex rating
Ex ia IIC T4 Ga
Simple apparatus with barrier

Typical values for this cable type, based on UL 913 / IEC 60079-11 / SEMI S2 — confirmed in the datasheet and quotation for your order.

Application fit

Is TraceTek TT5001 / TT5001-HUV right for your machine?

Engineered for pharmaceutical API synthesis, semiconductor photoresist/solvent distribution, lithium-battery NMP/carbonate solvent lines and outdoor petrochemical pipe racks where volatile solvents evaporate before heavier fuel cables can respond.

Fixed installation

Suitable

TT5001 installs in indoor solvent cabinets, sub-fab double-containment lines and laboratory floor trenches.

Fixed installation

Suitable

TT5001-HUV adds a carbon-black UV-stabilized fluoropolymer/PEEK outer braid for uncovered outdoor chemical pipe racks.

Immersion & wet locations

Suitable

Ignores rain, washdown water and groundwater condensation while alarming rapidly on non-polar and polar organic solvents.

Energy chain / drag chain

Not suitable

Static solvent leak detection cable; not for moving machinery drag chains.

Use PUR-HF Drag-Chain Cable
Typical machinesPharmaceutical API & Solvent Recovery PipingSemiconductor Photoresist & Solvent Sub-FabsOutdoor Petrochemical Aromatics (BTX) Pipe RacksLithium-Ion Battery Slurry (NMP / DMC / EMC) LinesSpecialty Paint, Coating & Adhesive Manufacturing

Construction

Layer by layer

TraceTek TT5001 / TT5001-HUV showing central support core, 2 fluoropolymer-insulated continuity wires, 2 concentric conductive-polymer sensing wires (~20 Ω/m), thin-wall fast-diffusing solvent-swelling elastomer, and protective polymer braid (Black UV-stabilized on TT5001-HUV).

1234
Schematic, not to scale — generated from the layer data
#LayerMaterial & reference
12 × fluoropolymer-insulated copper continuity wires2 × 26 AWG stranded tinned copper conductors with solvent-impervious fluoropolymer primary insulationProvides 4-wire loop continuity supervision and voltage-divider reference
2Concentric 20 Ω/m conductive-polymer sensing pairInner and outer carbon-loaded conductive-polymer electrodes held apart by an internal radial clearanceRequires mechanical swelling pressure to close the 20 Ω/m locating circuit
3Thin-wall fast-response solvent-swelling elastomerLow-crosslink-density organosilicone copolymer tailored for rapid permeation by ketones, aromatics and estersPinches sensing electrodes together in < 1–3 minutes before volatile solvents evaporate
4Open-weave protective braid (UV Black on TT5001-HUV)High-tenacity chemical-resistant polymer braid (TT5001: Gold/Black · TT5001-HUV: 100 % Carbon-Black UV-stabilized)Withstands > 10 years direct solar UV exposure on outdoor racks (HUV)

TraceTek TT5001 (Indoor Fast Solvent)

6.5 mm OD fast-response organic solvent sensing cable for indoor valve boxes, trenches and sub-fabs

TraceTek TT5001-HUV (Outdoor UV Stabilized)

6.5 mm OD carbon-black UV-stabilized fast solvent sensing cable for outdoor above-ground pipe racks

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on UL 913 / IEC 60079-11 / SEMI S2. Values for your order are confirmed in the datasheet and quotation.

Electrical

Sensing wire linear R
≈ 20.0 Ω/m (±2 % linearity — compatible with all TraceTek panels)
Dry / water-immersed IR
≥ 100 MΩ in dry air or clean water
Location accuracy
± 0.5 % of total sensing circuit length
Hazardous area rating
Ex ia IIC T4 Ga Simple Apparatus (with zener barrier)

Thermal

Continuous operating temp.
-20 °C to +60 °C
Response time (Toluene/MEK)
30 to 90 seconds @ 20 °C
Response time (Gasoline/Jet)
1 to 3 minutes @ 20 °C

Mechanical

Nominal outer diameter
6.5 mm (0.26 in) cable body
Min. bend radius
35 mm (5.5 × OD)
Max. pulling tension
160 N (35 lbf)

Resistance

Detected organic solvents
MEK, Acetone, Toluene, Xylene, Benzene, THF, Hexane, Ethyl Acetate
Water & humidity immunity
Zero false alarm in outdoor rain, snowmelt or washdown water
Reset after evaporation
Automatically resets to > 100 MΩ once clean volatile solvent evaporates

Reference standards

Explosion protection
IEC 60079-11 / UL 913 Intrinsically Safe Simple Apparatus
Semiconductor / pharma
SEMI S2 & EPA RCRA secondary containment compliant
RoHS & REACH
2011/65/EU & EC 1907/2006 compliant

Identification

Visual identification
TT5001: Black/Gold braid · TT5001-HUV: Solid UV-Black braid
Customs tariff (HS)
8544.4290
Supply formats
Bulk reels or pre-terminated modular lengths (-PC / -MC)

Sizes

4 standard TraceTek TT5001 & TT5001-HUV configurations

Dimensions, UV rating and typical response time for MEK/toluene and light fuels.

Dimensions & solvent response time
Order designationEnvironment & connectorsBody Ø
mm
Weight ≈
kg/km
MEK/Toluene
sec
Gasoline
sec
Enquiry
Fast-Response Organic Solvent Leak Sensing Cables
TraceTek TT5001 (Bulk)Indoor Solvent Containment Pipes & Trenches6.5524590
TraceTek TT5001-PCIndoor Modular Lengths with Plastic Connectors6.5524590
TraceTek TT5001-HUV (Bulk)Outdoor UV-Stabilized Pipe Racks & Tank Dikes6.5544590
TraceTek TT5001-HUV-PCOutdoor UV Modular Lengths (1.5 m to 15 m)6.5544590
  • Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
  • TT5001 resets automatically once clean volatile solvents (such as acetone, MEK or toluene) evaporate from the cable.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

  1. ConductorClass 5 stranding
  2. Spark test100 % in-line
  3. Lay-upCores, earth, fillers
  4. SheathingInner, braid / screen, outer
  5. Electrical testsAC voltage, resistance
  6. DimensionsOD, wall thickness
  7. Inspection documents & dispatchDrum & dispatch
Testing & inspectionTest value / referenceFrequency
Routine tests
100 % linear sensing resistance (20.0 Ω/m) & dry IR check20.0 Ω/m ± 2 % and dry open-circuit IR ≥ 100 MΩEvery manufactured reel / assembly
Sample tests
Toluene / MEK sub-minute actuation & evaporation reset testAlarms in ≤ 90 s in toluene and resets to ≥ 100 MΩ after air dryingPer production lot
ASTM G154 / ISO 4892 Xenon-arc UV weathering test (TT5001-HUV)No braid embrittlement or false alarm after 3,000 h UV exposureQualification test

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

Ex ia IIC Simple ApparatusSEMI S2 CompliantCE, RoHS 2 & REACH

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

Tag & connector print: TEBAOFLEX TRACETEK TT5001 / TT5001-HUV
Delivery form
Fumigated wooden drums, steel reels or precision spools
Standard lengths
500 m · 1000 m (or custom cut/spooled lengths)
MOQ
100 m (standard) · 500 m (custom)
Lead time
2–4 weeks ex-works
Incoterms
EXW, FOB, CIF, DAP

Technical documents

Downloads

Revision
2026-10-20
Updated
2026-10-20

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

Why is TT5001 3 to 5 times faster than TT5000 on light organic solvents?
Volatile solvents like acetone, MEK, THF and toluene evaporate rapidly in open air. TT5001 uses a smaller 6.5 mm diameter profile and a thinner, higher-permeability swelling elastomer wall so small solvent drips permeate and close the internal sensing gap in 30–90 seconds before flashing off.
Can TT5001 be reused after a volatile solvent leak?
Yes. Unlike heavy #2 diesel or crude oil which leaves non-volatile residues, clean volatile solvents (acetone, MEK, toluene, hexane, gasoline) evaporate completely from TT5001 when ventilated, allowing the elastomer to relax and the cable to reset automatically.
What does the '-HUV' suffix in TT5001-HUV signify?
'HUV' stands for High-UV (Ultraviolet) resistance. It replaces the standard braid with a 100 % carbon-black UV-stabilized polymer overbraid and UV-stabilized black connectors so the cable can be strapped onto outdoor sun-exposed pipe racks without solar degradation.
What if our outdoor pipe rack carries concentrated sulfuric, nitric or hydrofluoric acid instead of organic solvents?
For outdoor sun-exposed acids and bases, specify TraceTek TT7000-HUV.

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TraceTek TT5001 / TT5001-HUV Fast-Response Organic Solvent Leak

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