instrumentation cable series98 % H₂SO₄ · Fuming HNO₃ · HFUV-Stabilized Outdoor Braid+120 °C Perfluorinated Core

TraceTek TT7000-HUV UV-Stabilized Outdoor Aggressive Acid LeakUV-stabilized porous-fluoropolymer outdoor aggressive & fuming acid leak sensing cable

TraceTek TT7000-HUV UV-Stabilized Outdoor Aggressive Acid Leak Detection Sensing Cable engineered with a perfluorinated core, two carbon-perfluoroalkoxy sensing electrodes (~20 Ω/m), two fluoropolymer reference wires and a.

Fuming Acid & Oxidizer Immune
HUV Outdoor UV Stabilized
Viscous Acid Wicking Braid
Ex ia IIC / SEMI S2
Order designation
TraceTek TT7000-HUV-PC
Outer Ø
7.5 mm
Weight ≈
56 kg/km
Max. temperature
120 °C
98% H₂SO₄ resp.
10 sec
All sizes (2)
Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum
Target fluids
Aggressive acids
98% H₂SO₄, fuming HNO₃, HF, HCl
Wetted polymer
Perfluorinated
PFA / PTFE + carbon black
Outer diameter
7.5 mm (0.30 in)
Heavy-duty UV porous braid
Sensor resistance
≈ 20.0 Ω/m
±0.5 % leak distance accuracy
Operating temp.
-40 to +120 °C
Highest thermal rating in series
UV weathering
Full outdoor sun
Carbon-black UV fluoropolymer

Typical values for this cable type, based on SEMI S2 / IEC 60079-11 / ISO 4892 — confirmed in the datasheet and quotation for your order.

Application fit

Is TraceTek TT7000-HUV right for your machine?

Built for the most aggressive corrosive liquid containment duties in chemical, mining (SX-EW sulfuric acid leach), alkylation (HF/H₂SO₄) and semiconductor bulk-chemical tank farms exposed to direct outdoor sunlight and up to +120 °C.

Fixed installation

Suitable

Carbon-black UV-stabilized perfluorinated outer braid resists solar degradation on outdoor pipe racks and tank dikes.

Fixed installation

Suitable

Survives fuming nitric acid (HNO₃), 98 % oleum/sulfuric acid, 49 % hydrofluoric acid (HF) and hot sodium hypochlorite.

Immersion & wet locations

Suitable

Microporous fluoropolymer braid wicks high-viscosity concentrated acids across the sensing electrodes within seconds.

Energy chain / drag chain

Not suitable

Static chemical containment leak sensor; not for dynamic machinery drag chains.

Use PUR-HF Drag-Chain Cable
Typical machinesRefinery HF & H₂SO₄ Alkylation UnitsCopper / Uranium SX-EW Sulfuric Acid Leach PipingOutdoor Bulk Semiconductor Chemical Tank FarmsFuming Nitric, Hydrofluoric & Chlor-Alkali PlantsHigh-Temperature (+120 °C) Acid Transfer Trenches

Construction

Layer by layer

TraceTek TT7000-HUV showing high-temperature perfluorinated fluted core, 2 PFA-insulated continuity wires, 2 conductive-perfluoropolymer sensing electrodes (~20 Ω/m), and a heavy carbon-black UV-stabilized microporous fluoropolymer outer braid.

1234
Schematic, not to scale — generated from the layer data
#LayerMaterial & reference
12 × PFA-insulated nickel/tinned copper reference wires2 × 26 AWG stranded nickel/tinned copper conductors with thick-wall Perfluoroalkoxy (PFA) primary insulationPrevents acid vapor permeation up to +120 °C
2Perfluorinated high-temperature fluted central splineExtruded PFA/PTFE fluted carrier rod locking all 4 helical conductors against crush and thermal expansionChemically inert to fuming oxidizers and concentrated mineral acids
32 × carbon-PFA conductive sensing electrodes2 × perfluorinated conductive-polymer sensing wires calibrated to ~20.0 Ω/m linear resistanceLocates conductive acid/caustic leaks within ±0.5 % of circuit length
4UV-stabilized microporous fluoropolymer outer braidCarbon-black pigmented microporous PTFE/PFA woven outer jacket (nominal 7.5 mm OD)Combines 10+ year outdoor UV stability with rapid viscous-acid capillary wicking

TraceTek TT7000-HUV (Bulk Reel)

7.5 mm OD UV-stabilized perfluorinated aggressive acid sensing cable in bulk pull-in reels

TraceTek TT7000-HUV-PC (Modular)

Pre-terminated modular lengths (1.5 m to 15 m) with UV-black acid-proof fluoropolymer connectors

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on SEMI S2 / IEC 60079-11 / ISO 4892. Values for your order are confirmed in the datasheet and quotation.

Electrical

Sensing wire linear R
≈ 20.0 Ω/m (±2 % linearity — works with all TraceTek modules)
Dry insulation resistance
≥ 100 MΩ per 30 m sensing loop
Response time (98 % H₂SO₄)
< 10 seconds upon contact with microporous braid
Hazardous area rating
Ex ia IIC T4 Ga Simple Apparatus (with zener barrier)

Thermal

Continuous operating temp.
-40 °C to +120 °C (+248 °F)
Short-term steam/acid peak
+140 °C
Cold impact temperature
-40 °C outdoor arctic tank-farm service

Mechanical

Nominal outer diameter
7.5 mm (0.30 in)
Min. bend radius
35 mm (4.5 × OD)
Max. pulling tension
180 N (40 lbf)

Resistance

Extreme acid resistance
98 % H₂SO₄, Oleum, 70–90 % Fuming HNO₃, 49 % HF, Aqua Regia
Solar UV weathering
Carbon-black UV fluoropolymer braid per ISO 4892 / ASTM G154
Decontamination & reuse
Neutralize, flush with clean water and dry to reset

Reference standards

Explosion protection
IEC 60079-11 / UL 913 Intrinsically Safe Simple Apparatus
Chemical containment
SEMI S2 & EPA RCRA hazardous chemical secondary containment
RoHS & REACH
2011/65/EU & EC 1907/2006 compliant

Identification

Visual identification
Matte Black UV microporous fluoropolymer braid with Red/Black acid tag
Customs tariff (HS)
8544.4290
Connector system
UV-Black perfluorinated/acid-resistant non-metallic connectors (-PC)

Sizes

2 standard TraceTek TT7000-HUV aggressive-acid configurations

Dimensions, temperature rating and response time for concentrated outdoor acids.

Dimensions & acid sensing ratings
Order designationSupply format & connectorsOuter Ø
mm
Weight ≈
kg/km
Max. temp.
°C
98% H₂SO₄
sec
Enquiry
UV-Stabilized Perfluorinated Aggressive Acid Leak Sensing Cables
TraceTek TT7000-HUV (Bulk)Bulk Reel (50 m / 100 m / 250 m) · Outdoor Acid Racks7.55612010
TraceTek TT7000-HUV-PCModular UV-Black Acid-Proof Connector Lengths7.55612010
  • Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
  • Uses the same 20.0 Ω/m 4-wire resistance gradient as TT1000 and TT3000 for seamless integration with TTSIM and TTDM-128 panels.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

  1. ConductorClass 5 stranding
  2. Spark test100 % in-line
  3. Lay-upCores, earth, fillers
  4. SheathingInner, braid / screen, outer
  5. Electrical testsAC voltage, resistance
  6. DimensionsOD, wall thickness
  7. Inspection documents & dispatchDrum & dispatch
Testing & inspectionTest value / referenceFrequency
Routine tests
100 % linear sensing resistance (20.0 Ω/m) & dry IR check20.0 Ω/m ± 2 % and dry open-circuit IR ≥ 100 MΩEvery manufactured reel / assembly
Sample tests
98 % H₂SO₄, 70 % HNO₃ & 49 % HF elevated-temperature immersion testZero polymer cracking or resistance drift after +90 °C acid immersionQualification test
ISO 4892 / ASTM G154 Xenon-arc solar UV weathering testRetains ≥ 90 % tensile strength and wicking speed after 3,000 h UVQualification test

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

Ex ia IIC Simple ApparatusISO 4892 Outdoor UVSEMI S2 & RoHS 2

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

Tag & connector print: TEBAOFLEX TRACETEK TT7000-HUV AGGRESSIVE ACID
Delivery form
Fumigated wooden drums, steel reels or precision spools
Standard lengths
500 m · 1000 m (or custom cut/spooled lengths)
MOQ
100 m (standard) · 500 m (custom)
Lead time
2–4 weeks ex-works
Incoterms
EXW, FOB, CIF, DAP

Technical documents

Downloads

Revision
2026-10-20
Updated
2026-10-20

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

How does TT7000-HUV improve upon TT3000 for outdoor and high-temperature acid service?
While TT3000 is designed for indoor sub-fabs up to +85 °C, TT7000-HUV upgrades to fully perfluorinated PFA/PTFE polymers rated from -40 °C to +120 °C and replaces the translucent green braid with a carbon-black UV-stabilized microporous fluoropolymer braid that withstands years of direct desert or tropical sunlight plus fuming nitric acid and oleum.
Will outdoor rain trigger TT7000-HUV?
Yes—because TT7000-HUV is a conductive-liquid sensor, rainwater bridging the sensing wires will register as a conductive liquid alarm and report the wetted location. On uncovered outdoor pipe racks, install TT7000-HUV inside the bottom of a drip channel/insulation cladding or use alarm-panel rain-suppression logic.
Why is TT7000-HUV widely used in refinery HF alkylation and mining SX-EW plants?
Hydrofluoric acid (HF) and 98 % sulfuric acid (H₂SO₄) rapidly attack glass fibres (destroying optical leak cables) and standard engineering plastics. Perfluorinated PFA/PTFE with carbon black is one of the very few materials completely immune to both 49 % HF and 98 % H₂SO₄.
Can TT7000-HUV be spliced onto TT3000 where an outdoor pipe enters an indoor building?
Yes. Both share the exact same 4-wire 20.0 Ω/m electrical characteristic and modular connector interface, so an indoor TT3000 zone can transition directly into an outdoor TT7000-HUV zone on the same controller channel.

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TraceTek TT7000-HUV UV-Stabilized Outdoor Aggressive Acid Leak

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