Fixed installation
Primary duty — fixed straight or spiral pipe, valve and tank surface tracing under thermal insulation.
Product
Industrial parallel self-regulating PTC conductive-polymer heat tracing cable to IEC/IEEE 60079-30-1, IEC 62395-1 and IEEE 515 across LSR (+65 °C), MSR (+110 °C) and HSR (+150 °C) series with tinned copper bus wires, earth braid and.
Typical values for this cable type, based on IEC/IEEE 60079-30-1 & IEEE 515 — confirmed in the datasheet and quotation for your order.
Application fit
Cut-to-length parallel PTC heat tracing tape for freeze protection, viscosity control and process temperature maintenance up to +150 °C on pipes, valves, flanges and vessels.
Primary duty — fixed straight or spiral pipe, valve and tank surface tracing under thermal insulation.
Fluoropolymer-jacketed (-CT) grades resist chemical splash, salt mist, oils and hydrocarbon vapours.
Polymeric PTC matrices are capped at +215 °C intermittent exposure; do not install above +215 °C.
Use MI Heating CableFixed trace heating tape; never run on dynamic cable reels or festoon systems.
Use (N)SHTÖU ReelingFlat semi-conductive PTC core is not engineered for repetitive drag-chain flexing.
Use Silicone Multi-CoreConstruction
Two parallel stranded tinned-copper (or nickel-plated copper on HSR) bus wires are extruded within a radiation-crosslinked semi-conductive PTC carbon-polymer heating matrix, insulated with a cross-linked polyolefin or fluoropolymer primary dielectric, screened by a ≥ 70 % tinned-copper earthing braid and protected by a polyolefin (-CR) or fluoropolymer (-CT) outer jacket.
| # | Layer | Material & reference |
|---|---|---|
| 1 | Parallel tinned-copper bus wires | 2 × 1.25 mm² (LSR), 1.5 mm² (MSR) or 2.0 mm² (HSR) stranded tinned / nickel-plated copper bus wiresIEC 60079-30-1 / ASTM B33 |
| 2 | Self-regulating PTC conductive polymer core | Radiation-crosslinked carbon-loaded positive temperature coefficient (PTC) heating matrix extruded continuously across the bus wiresIEC 60079-30-1 / IEEE 515 |
| 3 | Primary dielectric insulation jacket | Cross-linked polyolefin (LSR/MSR) or high-temperature fluoropolymer (HSR) primary electrical insulationIEC 60079-30-1 |
| 4 | Tinned-copper protective earthing braid | Closely woven tinned-copper wire braid (≥ 70 % optical coverage) providing continuous earth fault path and mechanical protectionIEC 60079-30-1 Clause 4.4 |
| 5 | Anti-corrosion outer overjacket | UV-stabilised cross-linked polyolefin (-CR) for aqueous/mild areas or fluoropolymer (-CT) for corrosive chemical and hydrocarbon zonesIEC 60079-30-1 / IEEE 515 |
Maintain up to +65 °C · Max exposure +85 °C · 1.25 mm² SnCu bus + XLPO insulation + SnCu braid + polyolefin (-CR) or fluoropolymer (-CT) jacket
Maintain up to +110 °C · Max exposure +135 °C · 1.5 mm² SnCu bus + high-temp XLPO/FEP dielectric + SnCu braid + -CR / -CT outer sheath
Maintain up to +150 °C · Steam-purge exposure +215 °C (power off) · 2.0 mm² NiCu/SnCu bus + fluoropolymer dielectric + SnCu braid + fluoropolymer (-CT) sheath
Technical data
Sizes
Nominal linear output at +10 °C, bus conductor size, thermal ratings, T-class, finished flat dimensions and weight.
| Model designation | Thermal series | Rated Vac | Output @10°C W/m | Max maintain °C | Max exposure °C | T-class (IEC) | Bus wire mm² | Width × Thick. mm | Mass ≈ kg/km | Enquiry |
|---|---|---|---|---|---|---|---|---|---|---|
| 10LSR2-CT · 230 V | LSR (Low) | 230 Vac | 10 | 65 | 85 | T6 | 1.25 | 10.5 × 5.2 | 115 | |
| 15LSR2-CT · 230 V | LSR (Low) | 230 Vac | 15 | 65 | 85 | T6 | 1.25 | 10.5 × 5.2 | 118 | |
| 20LSR2-CT · 230 V | LSR (Low) | 230 Vac | 20 | 65 | 85 | T6 | 1.25 | 11.2 × 5.4 | 124 | |
| 25LSR2-CT · 230 V | LSR (Low) | 230 Vac | 25 | 65 | 85 | T6 | 1.25 | 11.2 × 5.4 | 126 | |
| 30LSR2-CT · 230 V | LSR (Low) | 230 Vac | 30 | 65 | 85 | T6 | 1.25 | 11.6 × 5.5 | 132 | |
| 15LSR1-CT · 120 V | LSR (Low) | 120 Vac | 15 | 65 | 85 | T6 | 1.25 | 10.5 × 5.2 | 118 | |
| 25LSR1-CT · 120 V | LSR (Low) | 120 Vac | 25 | 65 | 85 | T6 | 1.25 | 11.2 × 5.4 | 126 | |
| 15MSR2-CT · 230 V | MSR (Medium) | 230 Vac | 15 | 110 | 135 | T4 | 1.50 | 11.8 × 5.6 | 138 | |
| 30MSR2-CT · 230 V | MSR (Medium) | 230 Vac | 30 | 110 | 135 | T4 | 1.50 | 11.8 × 5.6 | 142 | |
| 45MSR2-CT · 230 V | MSR (Medium) | 230 Vac | 45 | 110 | 135 | T4 | 1.50 | 12.2 × 5.8 | 148 | |
| 30MSR1-CT · 120 V | MSR (Medium) | 120 Vac | 30 | 110 | 135 | T4 | 1.50 | 11.8 × 5.6 | 142 | |
| 15HSR2-CT · 230 V | HSR (High) | 230 Vac | 15 | 150 | 215 | T3 | 2.00 | 12.4 × 6.0 | 162 | |
| 30HSR2-CT · 230 V | HSR (High) | 230 Vac | 30 | 150 | 215 | T3 | 2.00 | 12.4 × 6.0 | 165 | |
| 45HSR2-CT · 230 V | HSR (High) | 230 Vac | 45 | 150 | 215 | T3 | 2.00 | 12.8 × 6.2 | 172 | |
| 60HSR2-CT · 230 V | HSR (High) | 230 Vac | 60 | 150 | 215 | T3 | 2.00 | 12.8 × 6.2 | 176 | |
| 30HSR1-CT · 120 V | HSR (High) | 120 Vac | 30 | 150 | 215 | T3 | 2.00 | 12.4 × 6.0 | 165 |
| Model designation | Start-up T °C | 16 A Type C max m | 20 A Type C max m | 25 A Type C max m | 32 A Type C max m |
|---|---|---|---|---|---|
| 10LSR2-CT (10 W/m) | +10 °C | 150 | 185 | 200 | 200 |
| 10LSR2-CT (10 W/m) | −20 °C | 102 | 128 | 158 | 182 |
| 20LSR2-CT (20 W/m) | +10 °C | 92 | 115 | 135 | 135 |
| 20LSR2-CT (20 W/m) | −20 °C | 62 | 78 | 98 | 122 |
| 30LSR2-CT (30 W/m) | +10 °C | 64 | 80 | 100 | 110 |
| 30MSR2-CT (30 W/m) | +10 °C | 68 | 85 | 106 | 120 |
| 45MSR2-CT (45 W/m) | +10 °C | 46 | 58 | 72 | 92 |
| 30HSR2-CT (30 W/m) | +10 °C | 72 | 90 | 112 | 135 |
| 60HSR2-CT (60 W/m) | +10 °C | 36 | 45 | 56 | 72 |
Quality & approvals
Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.
| Testing & inspection | Test value / reference | Frequency |
|---|---|---|
| Routine tests | ||
| AC dielectric voltage withstand test | 2.5 kV RMS AC for 1 min between bus conductors and metallic earth braid without breakdown | Every reel |
| Thermal output & calibration verification | Linear power output W/m verified at +10 °C reference pipe temperature within ±10 % tolerance | Every reel |
| Sample tests | ||
| Cold impact, crush & mandrel bend test | 2 J mechanical impact and 1,500 N deformation load followed by dielectric verification | Production lot |
| Thermal stability & T-class ignition evaluation | Cyclic thermal aging and stabilised sheath temperature verification for T6, T4 and T3 ratings | Type qualification |
Marking & supply
Sheath marking
Technical documents
FAQ
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