Energy chain / drag chain
Non-particulating matte cleanroom PUR jacket and spiral D-shield prevent airborne particle generation in 3D wrists and C-tracks.
Product
SABclean RT 793 D is an ISO 14644-1 Class 1 cleanroom 3D torsion robot control and power cable featuring extra-fine Class 6+ copper strands, low-outgassing TPE insulation, helical tinned copper D-shield and non-particulating matte PUR jacket.
Typical values for this cable type, based on ISO 14644-1 Class 1 / DIN VDE 0285 / UL AWM — confirmed in the datasheet and quotation for your order.
Application fit
Purpose-engineered for 6-axis SCARA and articulated robots in semiconductor fabs, EUV lithography cells, FPD cleanrooms and aseptic pharmaceutical filling lines.
Non-particulating matte cleanroom PUR jacket and spiral D-shield prevent airborne particle generation in 3D wrists and C-tracks.
4G1.5 D and 4G2.5 D sizes feed cleanroom wafer-handling servo motors with ≥ 85 % helical EMC shielding.
Low-outgassing (VOC/SVOC) halogen-free compounds prevent molecular contamination on optical lenses and wafers.
Designed for cleanroom robot arms and linear stages rather than outdoor heavy crane reels.
Use SABclean SD 780 CConstruction
Shown: SABclean RT 793 D 12G0.5 cleanroom 3D torsion robot cable with PTFE sliding wraps, helical tinned copper D-shield and non-particulating matte cleanroom PUR jacket.
| # | Layer | Material & reference |
|---|---|---|
| 1 | Torsion-relieved copper conductor | Extra-fine bare copper strands (0.05–0.07 mm filaments, IEC 60228 Class 6+)Reverse-twist bundle geometry for ±360°/m multi-axis wrist rotation |
| 2 | Low-outgassing TPE insulation | Special cleanroom-grade thermoplastic elastomer (TPE), zero volatile plasticisers0.25 mm²: DIN 47100 · ≥ 0.5 mm²: Black numbered + GNYE |
| 3 | Inner PTFE anti-friction wrap | Non-shedding fluoropolymer tape over torsion-balanced core bundleEliminates internal core abrasion particles during 3D twisting |
| 4 | Helical tinned copper D-shield (D) | Torsion-compensated spiral tinned copper wire screen (≥ 85 % optical coverage)Prevents cross-braid wire rubbing and metallic micro-particle generation |
| 5 | Outer PTFE separating wrap | Second fluoropolymer sliding layer over the spiral copper D-shieldDecouples shield from outer jacket and seals against particle escape |
| 6 | Non-particulating cleanroom PUR sheath | Low-outgassing, low-friction matte polyurethane (TMPU), matte black RAL 9005 or greyISO 14644-1 Class 1 · resists H2O2 vaporised hydrogen peroxide & IPA wipe-downs |
DIN 47100 colour-coded signal & sensor cores with spiral D-shield for cleanroom robot end-effectors
Numbered black cores + GNYE with spiral D-shield for cleanroom robot axis motors and vacuum valves
Technical data
Sizes
All sizes include the helical tinned copper D-shield ('D') and ISO 14644-1 Class 1 non-particulating PUR sheath.
| Order designation | Configuration | Cross-section | Outer Ø ≈ mm | Total Cu kg/km | Weight ≈ kg/km | Min. bend R moving mm | Enquiry |
|---|---|---|---|---|---|---|---|
| 0.25 mm² D-screened cleanroom robot sensor & gripper cables | |||||||
| SABclean RT 793 D 4×0.25 | 4×0.25 D | 0.25 mm² | 5.2 | 19 | 39 | 39 | |
| SABclean RT 793 D 8×0.25 | 8×0.25 D | 0.25 mm² | 6.6 | 33 | 62 | 50 | |
| SABclean RT 793 D 12×0.25 | 12×0.25 D | 0.25 mm² | 7.6 | 46 | 84 | 57 | |
| SABclean RT 793 D 18×0.25 | 18×0.25 D | 0.25 mm² | 8.9 | 66 | 116 | 67 | |
| SABclean RT 793 D 25×0.25 | 25×0.25 D | 0.25 mm² | 10.4 | 89 | 156 | 78 | |
| 0.50 mm² D-screened cleanroom robot control cables | |||||||
| SABclean RT 793 D 4G0.5 | 4G0.5 D | 0.50 mm² | 6.1 | 31 | 55 | 46 | |
| SABclean RT 793 D 7G0.5 | 7G0.5 D | 0.50 mm² | 7.4 | 50 | 84 | 56 | |
| SABclean RT 793 D 12G0.5 | 12G0.5 D | 0.50 mm² | 9.5 | 82 | 134 | 71 | |
| SABclean RT 793 D 18G0.5 | 18G0.5 D | 0.50 mm² | 11.2 | 118 | 188 | 84 | |
| 0.75 mm² D-screened cleanroom robot control cables | |||||||
| SABclean RT 793 D 4G0.75 | 4G0.75 D | 0.75 mm² | 6.7 | 43 | 68 | 50 | |
| SABclean RT 793 D 7G0.75 | 7G0.75 D | 0.75 mm² | 8.2 | 70 | 108 | 61 | |
| SABclean RT 793 D 12G0.75 | 12G0.75 D | 0.75 mm² | 10.6 | 114 | 176 | 80 | |
| 1.50–2.50 mm² D-screened cleanroom robot servo power cables | |||||||
| SABclean RT 793 D 4G1.5 | 4G1.5 D | 1.50 mm² | 8.4 | 79 | 122 | 63 | |
| SABclean RT 793 D 4G2.5 | 4G2.5 D | 2.50 mm² | 10.1 | 124 | 182 | 76 | |
| Cross-section | ISO 14644-1 class | Max. DC R @ 20 °C Ω/km | Ampacity 3-loaded (A) | AC test V rms |
|---|---|---|---|---|
| 0.25 mm² D | ISO Class 1 (≤ 10 particles ≥ 0.1 µm/m³) | 79.00 | 4.5 | 2,000 |
| 0.50 mm² D | ISO Class 1 (≤ 10 particles ≥ 0.1 µm/m³) | 39.00 | 9.0 | 3,000 |
| 0.75 mm² D | ISO Class 1 (≤ 10 particles ≥ 0.1 µm/m³) | 26.00 | 12.0 | 3,000 |
| 1.50 mm² D | ISO Class 1 (≤ 10 particles ≥ 0.1 µm/m³) | 13.30 | 18.0 | 3,000 |
| 2.50 mm² D | ISO Class 1 (≤ 10 particles ≥ 0.1 µm/m³) | 7.98 | 26.0 | 3,000 |
Reel check
A first screen using datasheet values. Engineering confirms drum geometry, acceleration and tension with your quotation.
Quality & approvals
Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.
| Testing & inspection | Test value / reference | Frequency |
|---|---|---|
| Routine tests | ||
| 2000 V / 3000 V AC high-voltage dielectric test | 2.0 kV / 3.0 kV AC core/core and core/screen for 5 min | Every manufactured length |
| Sample tests | ||
| ISO 14644-1 Class 1 dynamic particle emission test | ≤ 10 particles (≥ 0.1 µm) and ≤ 2 particles (≥ 0.2 µm) per m³ under ±180°/m torsion | Type & periodic audit |
| 5-million-cycle 3D robot torsion test | ≥ 5M cycles at ±360°/m / ±180°/m without conductor or D-shield break | Qualification & audit |
| ISO 14644-8 VOC / SVOC outgassing test | Zero silicone, phthalate or siloxane outgassing via TD-GC/MS | Type approval |
Marking & supply
Sheath marking
Technical documents
FAQ
Not covered here? Send your drawing — an engineer replies within 2 business hours.
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