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Product

ISO Class 1 cleanroom drag-chain seriesISO 14644-1 Class 1SD 776 / 780 C / 787 C TP5×–7.5×OD Cleanroom Chain

SABclean SD 776 / SD 780 C / SD 787 C TP CleanroomISO Class 1 cleanroom unscreened, braided & twisted-pair drag-chain series

Three-model ISO 14644-1 Class 1 cleanroom continuous-flex drag-chain series — SD 776 (unscreened), SD 780 C (overall copper-braided) and SD 787 C TP (twisted-pair copper-braided) — with low-outgassing TPE insulation and non-particulating PUR sheath.

Low-EMC design

EMC screen

Anti-torsion braid

Approved

Configuration

Order designation: SABclean SD 780 C 7G0.5
Outer Ø ≈: 7.3 mm
Total copper: 52 kg/km
Total weight ≈: 86 kg/km
Min. bend R (chain): 55 mm

Check against my drum All sizes (18)

Request a quote Datasheet WhatsApp

Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum

Cleanroom class: ISO Class 1
3 executions: Unscr / C / TP
Bend radius: 5 × / 7.5 × OD
Rated voltage: 300/500 V
Temperature: −40…+80 °C
Cycle life: ≥ 10M cycles

Typical values for this cable type, based on ISO 14644-1 Class 1 / DIN VDE 0285 / UL AWM — confirmed in the datasheet and quotation for your order.

Application fit

Is SABclean SD 776 / SD 780 C / SD 787 C TP right for your machine?

Select SD 776 for unscreened 24 V I/O, SD 780 C for overall EMC-screened control, and SD 787 C TP for low-crosstalk differential RS-485/encoder pairs in ISO Class 1 cleanroom energy chains.

Energy chain / drag chain

Suitable

Qualified to ISO 14644-1 Class 1 for high-speed linear wafer stages, EFEMs and e-beam inspection carriers.

Fixed installation

Suitable

Ultra-low VOC/SVOC outgassing (ISO 14644-8) prevents molecular haze on lithography optics and silicon wafers.

Festoon & line chain

Suitable

Suitable for overhead cleanroom monorail (OHT / AMHS) hoist and shuttle loops.

VFD inverter to AC motor screened feeder

With conditions

SD 780 C 4G1.5/2.5 serves small cleanroom servo axes; for > 2.5 mm² 0.6/1 kV motors use Shielded Servo Motor Power Cable.

Use Shielded Servo Motor Power Cable

Typical machinesSemiconductor EFEM & Wafer StagesOverhead Hoist Transport (OHT/AMHS)OLED / Micro-LED Vacuum ChambersBattery Dry-Room Stacking GantriesMedical Diagnostic Linear Scanners

Construction

Layer by layer

Shown: Representative SABclean SD 787 C TP (twisted-pair braided) alongside SD 776 (unscreened) and SD 780 C (multicore braided) cleanroom drag-chain constructions.

Schematic, not to scale — generated from the layer data

#	Layer	Material & reference
1	Superfine copper conductor	Bare copper, extra-fine wire strands (IEC 60228 Class 6)Short-pitch stranding for ≥ 10 million linear carrier cycles
2	Low-outgassing TPE insulation	Halogen-free, plasticiser-free cleanroom thermoplastic elastomer (TPE)≤ 0.34 mm²: DIN 47100 colour code · ≥ 0.5 mm² (SD 776/780 C): Black numbered + GNYE
3	Multicore or twisted-pair (TP) lay-up	SD 776 / SD 780 C: short-pitch concentric cores · SD 787 C TP: decoupled differential twisted pairsCancels magnetic cross-talk on SD 787 C TP differential pairs
4	Non-shedding PTFE sliding wrap	Talc-free fluoropolymer tape over core/pair bundleEliminates internal particulate generation during 50 m/s² flexing
5	Tinned copper EMC braid (SD 780 C & SD 787 C TP)	Optimised short-pitch tinned copper wire braid (≥ 85 % optical coverage; omitted on SD 776)High-frequency EMI shielding for linear motor and encoder stages
6	ISO Class 1 cleanroom PUR sheath	Non-particulating, low-outgassing matte polyurethane (TMPU), matte black or greyISO 14644-1 Class 1 · resists IPA alcohol, H2O2 VHP & cleanroom chemicals

SABclean SD 776 (Unscreened)

Unscreened multicore cleanroom drag-chain cable (5 × OD bend radius) for 24 V DC sensors, valves and I/O

SABclean SD 780 C (Braided Multicore)

Adds ≥ 85 % tinned copper braid screen (7.5 × OD bend radius) for EMC-sensitive cleanroom control and small servo leads

SABclean SD 787 C TP (Braided Twisted-Pair)

Differential twisted pairs (DIN 47100) + ≥ 85 % tinned copper braid for RS-485, linear encoders and analogue stages

Types in this range

Unscreened Multicore · 300/500 VSABclean SD 776

Unscreened · 5 × OD bend · TPE/PUR

24 V DC cleanroom sensors, valves & actuator chains

Datasheet

EMC Braided Multicore · 300/500 VSABclean SD 780 C

≥ 85 % tinned Cu braid · 7.5 × OD bend

Shielded cleanroom PLC control & compact servo stages

Datasheet

EMC Braided Twisted-Pair · 300 V / 350 VSABclean SD 787 C TP

Twisted pairs + ≥ 85 % Cu braid · 7.5 × OD

Linear stage encoders, RS-422/485 & differential signals

Datasheet

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on ISO 14644-1 Class 1 / DIN VDE 0285 / UL AWM. Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage U0/U: 300/500 V (≥ 0.5 mm²) · 300/350 V (≤ 0.34 mm²)
AC test voltage: 2000 V / 3000 V AC (50 Hz, 5 min)
Screen / Field control: SD 776: None · SD 780 C & 787 C TP: ≥ 85 % Cu braid
Mutual capacitance: ≈ 60 pF/m (core/core) · ≈ 110 pF/m (core/screen)

Thermal

Temperature, flexing: −40 °C to +80 °C
Temperature, fixed installation: −50 °C to +90 °C
Max. conductor temperature: +90 °C (+80 °C UL AWM)

Mechanical

Min. bending radius, moving: 5 × OD (SD 776) · 7.5 × OD (SD 780 C & SD 787 C TP)
Min. bending radius, fixed: 3 × OD (SD 776) · 4 × OD (SD 780 C & SD 787 C TP)
Max. travel speed: 5 m/s gliding · 10 m/s unsupported
Max. acceleration: Up to 50 m/s²
Endurance cycles: ≥ 10,000,000 flex cycles in linear carrier

Resistance

Cleanroom classification: ISO 14644-1 Class 1 · US Fed. Std. 209E Class 1
Outgassing (AMC / VOC): Ultra-low VOC/SVOC outgassing per ISO 14644-8
Halogen-free & LABS-free: IEC 60754-1/2 halogen-free & 100 % silicone-free
Flame retardance: IEC 60332-1-2 · UL 1581 FT1 / VW-1

Reference standards

Cable type (construction standard): ISO 14644-1 Class 1 & VDI 2083 Part 9.1
Conductor: IEC 60228 Class 6 superfine copper
Product approvals: UL AWM Style 21576 / 20233 (80 °C 600/1000 V) · CSA
RoHS & REACH: 2011/65/EU (RoHS 2) & EC 1907/2006 compliant

Identification

Sheath colour: Matte Black (RAL 9005) or Cleanroom Grey
Core identification: SD 787 C TP & ≤0.34 mm²: DIN 47100 · ≥0.5 mm²: Numbered
Marking: TEBAOFLEX SABclean <type> <size> ISO CLASS 1 CE
Customs tariff (HS): 8544.49

Sizes

18 standard configurations across 3 cleanroom drag-chain types

Filter by type: SD 776 (unscreened, 5×OD), SD 780 C (braided multicore, 7.5×OD), or SD 787 C TP (braided twisted-pair, 7.5×OD).

Dimensions & weights
Order designation	Configuration	Screening & lay	Outer Ø ≈ mm	Total Cu kg/km	Weight ≈ kg/km	Min. bend R chain mm
SABclean SD 776 — Unscreened Cleanroom Drag-Chain Cables (5 × OD)
SABclean SD 776 4×0.25	4×0.25	Unscreened	4.5	10	27	23
SABclean SD 776 7×0.25	7×0.25	Unscreened	5.4	17	39	27
SABclean SD 776 4G0.5	4G0.5	Unscreened	5.4	19	42	27
SABclean SD 776 7G0.5	7G0.5	Unscreened	6.6	34	66	33
SABclean SD 776 12G0.75	12G0.75	Unscreened	9.4	86	142	47
SABclean SD 776 4G1.5	4G1.5	Unscreened	7.3	58	92	37
SABclean SD 780 C — Copper-Braided Cleanroom Drag-Chain Cables (7.5 × OD)
SABclean SD 780 C 4×0.25	4×0.25 C	≥ 85 % Cu Braid	5.1	20	38	38
SABclean SD 780 C 7×0.25	7×0.25 C	≥ 85 % Cu Braid	6.0	30	54	45
SABclean SD 780 C 4G0.5	4G0.5 C	≥ 85 % Cu Braid	6.0	32	57	45
SABclean SD 780 C 7G0.5	7G0.5 C	≥ 85 % Cu Braid	7.3	52	86	55
SABclean SD 780 C 12G0.75	12G0.75 C	≥ 85 % Cu Braid	10.2	118	178	77
SABclean SD 780 C 4G1.5	4G1.5 C	≥ 85 % Cu Braid	8.1	84	124	61
SABclean SD 787 C TP — Twisted-Pair Copper-Braided Cleanroom Cables (7.5 × OD)
SABclean SD 787 C TP 2×2×0.14	2×2×0.14 C TP	TP + ≥ 85 % Braid	5.2	18	36	39
SABclean SD 787 C TP 4×2×0.14	4×2×0.14 C TP	TP + ≥ 85 % Braid	6.3	29	54	47
SABclean SD 787 C TP 4×2×0.25	4×2×0.25 C TP	TP + ≥ 85 % Braid	7.1	42	74	53
SABclean SD 787 C TP 8×2×0.25	8×2×0.25 C TP	TP + ≥ 85 % Braid	9.4	76	128	71
SABclean SD 787 C TP 4×2×0.50	4×2×0.50 C TP	TP + ≥ 85 % Braid	8.8	68	112	66
SABclean SD 787 C TP 8×2×0.50	8×2×0.50 C TP	TP + ≥ 85 % Braid	11.6	128	198	87

Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
Custom core counts (up to 36G) and pair counts (up to 16×2) are manufactured across all three SABclean SD series.

Electrical parameters by cross-section
Cross-section	Applicable series	Max. DC R @ 20 °C Ω/km	Max. current at +30 °C (A)	C core/core pF/m ≈	AC test V rms
0.14 mm² (AWG 26)	SD 776 · SD 780 C · SD 787 C TP	138.0	2.0	55	1,500
0.25 mm² (AWG 24)	SD 776 · SD 780 C · SD 787 C TP	79.0	4.0	58	2,000
0.50 mm² (AWG 20)	SD 776 · SD 780 C · SD 787 C TP	39.0	8.0	62	3,000
0.75 mm² (AWG 19)	SD 776 · SD 780 C	26.0	12.0	65	3,000
1.50 mm² (AWG 16)	SD 776 · SD 780 C	13.3	18.0	70	3,000

Low-capacitance TPE insulation (~55–62 pF/m) on SD 787 C TP supports high-speed differential linear stage encoders without pulse distortion.

Reel check

Will it fit your machine?

A first screen using datasheet values. Engineering confirms drum geometry, acceleration and tension with your quotation.

Cable sizeDrum core diameter (mm)

Travel speed (m/min)

m/min

Cable length on drum (m)

Drum core 80 mm is below 110 mmUse a larger drum core or a smaller cable size

300 m/min ≤ 600 m/minWithin the rated travel speed

Minimum bending radius: 55 mm
Min. drum core diameter: ≈ 110 mm
Cable weight on drum: 0.9 kg
Copper content: 0.5 kg

Indicative only: based on the datasheet outer diameter and 7.5 × OD bending radius. Current derating for wound layers per DIN VDE 0298-4 is assessed separately.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

ConductorClass 5 stranding
Spark test100 % in-line
Lay-upCores, earth, fillers
SheathingInner, braid / screen, outer
Electrical testsAC voltage, resistance
DimensionsOD, wall thickness
Inspection documents & dispatchDrum & dispatch

Testing & inspection	Test value / reference	Frequency
Routine tests
1500 V / 2000 V / 3000 V AC dielectric test	5 min AC high-voltage test per cross-section without breakdown	Every manufactured length
Sample tests
ISO 14644-1 Class 1 dynamic carrier particle test	≤ 10 particles (≥ 0.1 µm)/m³ during 5 m/s linear carrier flexing	Qualification & periodic audit
10-million-cycle linear drag-chain endurance test	≥ 10M double strokes at 5×/7.5× OD and 50 m/s² without core or braid failure	Periodic audit
ISO 14644-8 VOC / SVOC outgassing & LABS test	Zero volatile plasticiser, siloxane or silicone emission	Type approval

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

ISO 14644-1 Air Cleanliness Class 1 QualifiedUL AWM Style 21576 / 20233 (80 °C 600/1000 V) · CSACE, RoHS 2 (2011/65/EU) & 100 % Halogen/Silicone-Free

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX SABclean SD 776 / SD 780 C / SD 787 C TP ISO CLASS 1 CE

Delivery form: Non-returnable fumigated wooden drums or coils
Standard lengths: 100 m · 500 m · 1000 m (cut lengths on request)
MOQ: 100 m (stock sizes) · 300 m (custom)
Lead time: 2–3 weeks ex-works
Incoterms: EXW, FCA, FOB, CIF, DAP

Technical documents

Downloads

PDFSABclean SD 776 / SD 780 C / SD 787 C TP Cleanroom – technical datasheet18 sizes · construction, technical data, approvals XLSXSABclean SD 776 / SD 780 C / SD 787 C TP spec data (Excel)All 18 sizes with dimensions and data, for your BOM or quotation

Revision: 2026-10-20
Updated: 2026-10-20

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

How do I choose between SABclean SD 776, SABclean SD 780 C, and SABclean SD 787 C TP?

All three share the same ISO 14644-1 Class 1 low-outgassing TPE/PUR materials for linear cleanroom energy chains: choose SD 776 (unscreened, 5 × OD bend radius) for 24 V DC solenoid valves, digital I/O, and auxiliary power; choose SD 780 C (overall tinned copper braid, 7.5 × OD) when EMC shielding is needed around multi-core control or compact servo leads; and choose SD 787 C TP (twisted pairs + overall tinned copper braid, 7.5 × OD) for differential RS-422/RS-485 buses, linear scales, and analogue sensor bridges.

Why is low outgassing (ISO 14644-8) just as critical as low particle emission (ISO 14644-1) in semiconductor fabs?

Even if a cable sheds zero solid dust particles, conventional PVC or standard PUR cables release volatile organic compounds (VOCs), phthalates, and siloxanes (airborne molecular contamination, AMC) that condense onto EUV/DUV lithography mirrors and exposed silicon wafers. The SABclean SD series uses catalyst-pure, plasticiser-free TPE and polyether PUR verified for minimal outgassing.

Why does SABclean SD 776 achieve a 5 × OD dynamic bend radius while SD 780 C and SD 787 C TP specify 7.5 × OD?

Without a metallic copper braid, SD 776 relies solely on superfine Class 6 copper conductors and elastic TPE insulation, allowing it to flex around ultra-compact 5 × OD carrier radii inside wafer-stage actuators. Adding the ≥ 85 % tinned copper braid on SD 780 C and SD 787 C TP requires a 7.5 × OD minimum bend radius so the braid wires do not over-stretch over 10 million cycles.

Can the SABclean SD series be installed inside e-chain® pods or PTFE-lined cleanroom ribbon tubes?

Yes. The matte, low-tack cleanroom PUR surface has a very low coefficient of friction against PTFE, UHMW-PE, and enclosed cleanroom cable-carrier pods, preventing stick-slip vibration on nanometer-precision wafer stages.

Request a quote

Get an engineering quote for SABclean SD 776 / SD 780 C / SD 787 C TP

Your selection and application details are copied into the enquiry form below.

01Selected sizes

Use + Add next to a size or configuration.

02Reel & motion

Add your operating conditions here to include them in your enquiry.

Reel typeDrum core diameter (mm)Cable length on drum (m)Travel speed (m/min)Max. accelerationCycles per hourLength and quantityAmbient temperatureExposure (outdoor, water, oil, abrasion)Destination countryEquipment and operating conditions

03Message for our engineers

SABclean SD 776 / SD 780 C / SD 787 C TP Cleanroom

Selected sizes:


Reel & motion:
- Reel type: 
- Drum core diameter (mm): 
- Cable length on drum (m): 
- Travel speed (m/min): 
- Max. acceleration: 
- Cycles per hour: 
- Length and quantity: 
- Ambient temperature: 
- Exposure (outdoor, water, oil, abrasion): 
- Destination country: 
- Equipment and operating conditions:

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Datasheet Request a quote

SABclean SD 776 / SD 780 C / SD 787 C TP CleanroomISO Class 1 cleanroom unscreened, braided & twisted-pair drag-chain series

Energy chain / drag chain

Fixed installation

Festoon & line chain

VFD inverter to AC motor screened feeder

SABclean SD 776 (Unscreened)

SABclean SD 780 C (Braided Multicore)

SABclean SD 787 C TP (Braided Twisted-Pair)

Types in this range

Electrical

Thermal

Mechanical

Resistance

Reference standards

Identification

Check results

Inspection certificate

Product approvals

Company certificates

01Selected sizes

02Reel & motion

03Message for our engineers

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