EN 50525 & HD 361 Industrial Rubber CablesHD 361 / EN 50525300/500 V–0.6/1 kVCu-Braid Screened 'C4'

S05BC4B-F / S07BC4B-F / S1BC4B-F Screened EPR Flexible IndustrialEN 50525-2-21 / HD 361 · 300/500 V to 0.6/1 kV · +90 °C EPR ('B') · Cu braid ('C4') ·

S05BC4B-F (300/500 V), S07BC4B-F (450/750 V), and S1BC4B-F (0.6/1 kV) are EMC-screened flexible industrial rubber cables coded to CENELEC HD 361 and based on EN 50525-2-21. Built with +90 °C EPR core insulation ('B'), a tinned copper wire braid screen

EMC screen
Low-EMC design
Ozone, UV & moisture
Anti-torsion braid
Order designation
S05BC4B-F 18G1.5 (300/500 V)
Outer Ø ≈
20.8 mm
Copper weight
340 kg/km
Total weight ≈
640 kg/km
Min. bend R (fixed)
104 mm
All sizes (12)
Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum
Voltage classes
05 / 07 / 1 kV
300/500 V · 450/750 V · 0.6/1 kV
EMC screening
Tinned Cu 'C4'
≥ 85 % optical braid coverage
Conductor max.
+90 °C ('B')
Heat-resistant EPR · +250 °C SC
Cold flexibility
-40 °C mobile
-50 °C fixed · Arctic EPR/EPDM
Min. bend R
5 × D / 8 × D
Fixed installation / flexing duty
Halogen status
Halogen-free B/B
EPR insulation & EPR outer sheath

Typical values for this cable type, based on EN 50525-2-21 / HD 361 / VDE 0285 — confirmed in the datasheet and quotation for your order.

Application fit

Is S05BC4B-F / S07BC4B-F / S1BC4B-F right for your machine?

Engineered for EMC-sensitive industrial drives, frequency-converter motor leads, outdoor cranes, wind turbines, and cold-climate machinery requiring a screened +90 °C rubber cable.

VFD inverter to AC motor screened feeder

Suitable

Low-capacitance EPR dielectric and ≥ 85 % 'C4' tinned copper braid suppress VFD common-mode EMI.

Trailing & towing

Suitable

Remains supple down to -40 °C for mobile outdoor machinery, cranes, and cold-store equipment.

Festoon & line chain

Suitable

Suitable for crane festoon systems requiring screened control and motor power leads.

Fixed installation

Suitable

Halogen-free EPR/EPR ('B/B') construction suits public infrastructure, tunnels, and wind towers.

Immersion & wet locations

With conditions

Weather and splash proof; select AD8-rated S07RC4N8-F or S1BC4N8-F for permanent water submersion.

S1BC4N8-F 0.6/1 kV
Typical machinesIndustrial VFD & Servo DrivesWind Turbine & Renewable EnergyCold-Storage & Arctic LogisticsCrane Festoon & Hoist ControlPublic Infrastructure & Tunnelling

Construction

Layer by layer

Class 5 copper conductors, +90 °C EPR insulation ('B'), elastomeric inner bedding, tinned copper wire braid screen ('C4'), and +90 °C EPR

12345
Schematic, not to scale — generated from the layer data
#LayerMaterial & reference
1Flexible copper conductor ('-F')Class 5 fine-stranded plain or tinned annealed copper wireEN 60228 Class 5
2+90 °C EPR core insulation ('B')Cross-linked ethylene-propylene elastomer Type EI7 / 3GI3 rated for +90 °C continuousEN 50363-1
3Inner elastomeric beddingExtruded rubber inner sheath or non-hygroscopic tape wrap over laid-up coresEN 50525-2-21
4Tinned copper braid screen ('C4')Braided tin-coated copper wires with ≥ 85 % optical coverage for low transfer impedanceHD 361 S3
5Cross-linked EPR outer sheath ('B')Halogen-free, ozone-, UV-, and cold-resistant (-40 °C) ethylene-propylene elastomerEN 50363-2-1

S05BC4B-F (300/500 V)

Screened multi-core EPR control, sensor, and instrumentation cable (0.75–2.5 mm², 2 to 24 cores).

S07BC4B-F (450/750 V) & S1BC4B-F (0.6/1 kV)

Screened heavy-duty EPR power and VFD motor supply cable (1.5–95 mm²).

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on EN 50525-2-21 / HD 361 / VDE 0285. Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage (S05 / S07 / S1)
300/500 V · 450/750 V · 0.6/1 kV
Routine AC test voltage
2.0 kV (S05) / 2.5 kV (S07) / 3.5 kV (S1)
Screen optical coverage ('C4')
≥ 85 % tinned copper wire braid
Transfer impedance at 30 MHz
≤ 250 mΩ/m
Conductor stranding class
EN 60228 Class 5
Operating frequency
50 / 60 Hz & VFD PWM

Thermal

Max. conductor operating temp.
+90 °C continuous ('B' EPR)
Max. short-circuit temperature
+250 °C (max. 5 s)
Mobile flexing ambient range
-40 °C to +60 °C
Fixed installation ambient
-50 °C to +80 °C
Current rating advantage
+15 % higher ampacity vs +60 °C H07RN-F
Min. installation temperature
-40 °C

Mechanical

Min. bend radius (fixed)
5 × overall diameter (D)
Min. bend radius (flexing)
8 × overall diameter (D)
Max. tensile pull on copper
15 N/mm²
Impact & abrasion resistance
Heavy-duty industrial Type EM7 EPR
Sub-zero cold impact
No cracking down to -40 °C
Braid fatigue durability
Fine-wire high-angle tinned Cu braid

Resistance

Halogen-free composition
EN 60754-1/2 halogen-free EPR/EPR
Ozone & UV weather resistance
EN 60811-403 ozone-proof EPR sheath
Cold-climate flexibility
Remains flexible down to -40 °C
Water & humidity resistance
Suitable for damp & outdoor locations
EMC electromagnetic shielding
EN 55011 / EN 61800-3 VFD compliant
RoHS / REACH status
CE & RoHS 3 compliant

Reference standards

Designation code system
CENELEC HD 361 S3 ('S..BC4B-F')
Construction reference standard
EN 50525-2-21 / DIN VDE 0285
Insulation & sheath standard
EN 50363-1 (EI7) & EN 50363-2-1 (EM7)
Conductor standard
EN 60228 Class 5
Halogen test standard
EN 60754-1 / IEC 60754-2
Quality certification
EN 10204 3.1 mill certificate

Identification

Core identification (≤ 5 cores)
HD 308 S2 colours (with G/Y)
Core identification (≥ 6 cores)
White numbers on black cores + G/Y
Outer sheath colour
Black
Surface marking
TEBAOFLEX S07BC4B-F / S1BC4B-F [n×mm²] CE
Length marking
Sequential metre marking
Batch traceability
Lot number & year code

Sizes

12 standard configurations (S05BC4B-F / S07BC4B-F / S1BC4B-F)

Nominal dimensions, copper weights and electrical parameters for S05BC4B-F / S07BC4B-F / S1BC4B-F per EN 50525-2-21 / HD 361 / VDE 0285.

Dimensions & weights
Order designationType, Voltage & ConfigurationPhase size mm²Outer Ø ≈
mm
Copper
kg/km
Weight ≈
kg/km
Min. bend R
fixed mm
Enquiry
S05BC4B-F (300/500 V) — Screened EPR control & instrumentation
S05BC4B-F 4G1.0 (300/500 V)300/500 V 4G1.01.010.26415251
S05BC4B-F 7G1.5 (300/500 V)300/500 V 7G1.51.514.214529571
S05BC4B-F 12G1.5 (300/500 V)300/500 V 12G1.51.518.023546590
S05BC4B-F 18G1.5 (300/500 V)300/500 V 18G1.51.520.8340640104
S07BC4B-F (450/750 V) & S1BC4B-F (0.6/1 kV) — Screened EPR power & VFD
S07BC4B-F 4G1.5 (450/750 V)450/750 V 4G1.51.511.89220559
S07BC4B-F 4G2.5 (450/750 V)450/750 V 4G2.52.513.814228569
S07BC4B-F 4G4.0 (450/750 V)450/750 V 4G4.04.016.021239580
S07BC4B-F 4G6.0 (450/750 V)450/750 V 4G6.06.018.030252590
S1BC4B-F 4G10 (0.6/1 kV)0.6/1 kV 4G101022.8485845114
S1BC4B-F 4G16 (0.6/1 kV)0.6/1 kV 4G161626.27351,185131
S1BC4B-F 4G25 (0.6/1 kV)0.6/1 kV 4G252531.01,1101,720155
S1BC4B-F 4G35 (0.6/1 kV)0.6/1 kV 4G353534.61,5202,240173
  • Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
  • Outer diameters and weights are nominal factory values subject to ±5 % manufacturing tolerance per EN 50525-2-21 / HD 361 / VDE 0285.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

  1. ConductorClass 5 stranding
  2. Spark test100 % in-line
  3. Lay-upCores, earth, fillers
  4. SheathingInner, braid / screen, outer
  5. Electrical testsAC voltage, resistance
  6. DimensionsOD, wall thickness
  7. Inspection documents & dispatchDrum & dispatch
Testing & inspectionTest value / referenceFrequency
Routine tests
AC dielectric voltage test2.0 kV (S05), 2.5 kV (S07), or 3.5 kV (S1) rms for 5 minutesEvery drum
Conductor & C4 braid DC resistanceEN 60228 Class 5 conductor & ≥ 85 % braid coverage verifiedEvery drum
Sample tests
-40 °C cold-bend & +90 °C thermal ageingPasses EN 50363 EI7/EM7 thermal stability and sub-zero bend testPer batch
Halogen-free & ozone resistance testPasses EN 60754-1/2 halogen-free test and EN 60811-403 ozone testType approval

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

HD 361 / EN 50525-2-21EN 60754-1/2CE / RoHS

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX S07BC4B-F / S1BC4B-F [n×mm²] +90C
Delivery form
Fumigated export wooden drums or coils
Standard drum lengths
500 m · 1000 m (or custom cut lengths)
MOQ
100 m (stock sizes) · 300–500 m (production)
Lead time
2–4 weeks ex-works
Incoterms
EXW, FOB, CIF, DAP

Technical documents

Downloads

Revision
2026-10-20
Updated
2026-10-20

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

How is the CENELEC designation S05BC4B-F / S07BC4B-F / S1BC4B-F decoded?
Under CENELEC HD 361, 'S' denotes a national-type cable following harmonised construction rules, '05'/'07'/'1' specifies the voltage class (300/500 V, 450/750 V, or 0.6/1 kV), the first 'B' means +90 °C EPR core insulation, 'C4' designates a copper wire braid screen over the assembled cores, the second 'B' means an EPR outer sheath, and '-F' indicates Class 5 flexible copper conductors.
What are the advantages of 'B..B' (EPR/EPR) over 'R..N' (EPR/PCP) rubber cables?
Unlike polychloroprene ('N') which contains chlorine and stiffens below -25 °C, the dual EPR ('B..B') system is completely halogen-free, supports a continuous +90 °C conductor temperature, and remains flexible down to -40 °C in mobile outdoor service. Each production drum undergoes routine dielectric voltage testing, conductor DC resistance verification, and dimensional inspection before dispatch with an EN 10204 3.1 mill test certificate.
When should S07RC4N8-F or S1BC4N8-F be used instead of S07BC4B-F / S1BC4B-F?
When the screened cable is exposed to heavy mineral oil immersion, flame-retardant mining duty, or AD8 permanent water submersion, select polychloroprene-sheathed S07RC4N8-F (450/750 V) or S1BC4N8-F (0.6/1 kV). Each production drum undergoes routine dielectric voltage testing, conductor DC resistance verification, and dimensional inspection before dispatch with an EN 10204 3.1 mill test certificate.
Can S07BC4B-F and S1BC4B-F be used as VFD motor supply cables?
Yes, the low-permittivity EPR core insulation combined with the ≥ 85 % optical coverage tinned copper braid ('C4') provides effective electromagnetic shielding for variable-frequency motor drives. Each production drum undergoes routine dielectric voltage testing, conductor DC resistance verification, and dimensional inspection before dispatch with an EN 10204 3.1 mill test certificate.

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