Fixed installation
Co-extruded inner/outer semicon layers eliminate micro-void ionization and partial discharge (< 5 pC) up to 100 kV.
Product
High-voltage low-inductance (35–80 nH/m) pulse-discharge coaxial cable (NEGACOAX) for capacitor banks, lasers, and plasma physics with a finely stranded copper core, semiconductive layers, corona-free EPR/FEP dielectric (20–100 kV DC), and heavy braid.
Typical values for this cable type, based on IEC 60502-2 / IEEE 404 Semicon-Screened High-Voltage Pulsed-Power Coax — confirmed in the datasheet and quotation for your order.
Application fit
Specify NEGACOAX for pulsed-power capacitor banks, Marx generators, flashlamp/excimer lasers, electromagnetic forming coils, Z-pinch fusion experiments, and klystron modulators.
Co-extruded inner/outer semicon layers eliminate micro-void ionization and partial discharge (< 5 pC) up to 100 kV.
Symmetric coaxial return current in the heavy outer braid cancels external magnetic fields (35–80 nH/m inductance).
Flexible EPR-insulated versions bend down to 8 × OD inside compact pulsed-laser modulators and medical lithotripter cabinets.
High-voltage pulsed-power transmission lines are designed for fixed laboratory and modulator routing, not reeling drums.
Use HELIFLEX High-Power FeederConstruction
Corona-free HV pulse coax: flexible rope-lay or annular copper core, inner semiconductive stress layer, HV EPR/LDPE dielectric, outer semiconductive layer, heavy copper braid, and PVC/PUR sheath.
| # | Layer | Material & reference |
|---|---|---|
| 1 | Flexible stranded or annular copper center conductor | Fine-stranded tinned copper rope-lay or flexible core-over-spiral conductor (6 mm² to 50 mm²)Maximises surface periphery to lower characteristic impedance and inductance (nH/m) |
| 2 | Inner semiconductive stress-grading screen | Co-extruded semiconductive EPR or polyolefin layer bonded over the conductor strandsSmooths strand electric-field gradients and prevents corona inception up to 100 kV |
| 3 | High-voltage EPR or Virgin LDPE pulse dielectric | Void-free flexible ethylene propylene rubber (EPR) or high-purity low-density PEWithstands 20–100 kV DC charging and fast nanosecond/microsecond voltage reversal |
| 4 | Outer semiconductive dielectric screen | Extruded/taped semiconductive elastomer layer under the metallic return braidPrevents air-gap partial discharge between the dielectric and return braid wires |
| 5 | Heavy-duty tinned copper return braid | High-cross-section tinned copper wire braid (≥ 95 % coverage) + copper equalizing tapeCarries 10–150 kA peak discharge current and resists radial magnetic hoop forces |
| 6 | Flame-retardant PVC, PUR or Chloroprene jacket | Heavy-duty red or black oil- and abrasion-resistant outer sheathMechanical containment against repulsive magnetic pulse shock |
Ultra-low inductance (35–55 nH/m) flexible EPR pulse coax for flashlamp lasers and magnetizers
Heavy-wall semicon-screened EPR/PE coaxial feeder for Marx generators and capacitor banks
Technical data
Sizes
Engineering dimensions, impedance, propagation velocity, and electrical ratings for NEGACOAX per IEC 60502-2 / IEEE 404 Semicon-Screened High-Voltage Pulsed-Power Coax.
| Order designation | Impedance / size | Conductor & dielectric | Wall ≈ mm | Outer Ø ≈ mm | Metal kg/km | Weight ≈ kg/km | Min. bend R fixed mm | Enquiry |
|---|---|---|---|---|---|---|---|---|
| Standard NEGACOAX configurations | ||||||||
| NEGACOAX 20kV-15Ω | 20 kV · 15 Ω (35 nH/m) | Hollow Core + Semicon EPR | 2.80 | 14.50 | 165.0 | 295.0 | 116 | |
| NEGACOAX 25kV-20Ω | 25 kV · 20 Ω (45 nH/m) | Hollow Core + Semicon EPR | 3.40 | 16.80 | 195.0 | 365.0 | 135 | |
| NEGACOAX 30kV-28Ω | 30 kV · 28 Ω (58 nH/m) | 16 mm² Cu + Semicon EPR | 4.20 | 19.20 | 230.0 | 450.0 | 154 | |
| NEGACOAX 40kV-20Ω | 40 kV · 20 Ω (42 nH/m) | Annular Cu + Semicon EPR | 5.00 | 22.50 | 310.0 | 610.0 | 180 | |
| NEGACOAX 40kV-40Ω | 40 kV · 40 Ω (75 nH/m) | 16 mm² Cu + Semicon EPR | 5.20 | 21.80 | 250.0 | 540.0 | 175 | |
| NEGACOAX 60kV-30Ω | 60 kV · 30 Ω (62 nH/m) | 25 mm² Cu + Semicon EPR | 7.00 | 27.50 | 360.0 | 820.0 | 248 | |
| NEGACOAX 80kV-40Ω | 80 kV · 40 Ω (78 nH/m) | 25 mm² Cu + Semicon EPR | 9.00 | 32.80 | 420.0 | 1,120.0 | 328 | |
| NEGACOAX 100kV-50Ω | 100 kV · 50 Ω (85 nH/m) | 35 mm² Cu + Semicon EPR | 11.20 | 38.00 | 510.0 | 1,480.0 | 380 | |
| Configuration | Max. DC R @ 20 °C Ω/km | Char. Z0 Ω | Velocity VoP / L (% or nH/m) | Dielectric test V AC rms |
|---|---|---|---|---|
| NEGACOAX 20kV-15Ω (20 kV · 15 Ω (35 nH/m)) | 1.85 | 15.0 | 35.0 | 35,000 |
| NEGACOAX 25kV-20Ω (25 kV · 20 Ω (45 nH/m)) | 1.55 | 20.0 | 45.0 | 45,000 |
| NEGACOAX 30kV-28Ω (30 kV · 28 Ω (58 nH/m)) | 1.21 | 28.0 | 58.0 | 55,000 |
| NEGACOAX 40kV-20Ω (40 kV · 20 Ω (42 nH/m)) | 0.95 | 20.0 | 42.0 | 70,000 |
| NEGACOAX 40kV-40Ω (40 kV · 40 Ω (75 nH/m)) | 1.21 | 40.0 | 75.0 | 70,000 |
| NEGACOAX 60kV-30Ω (60 kV · 30 Ω (62 nH/m)) | 0.78 | 30.0 | 62.0 | 95,000 |
| NEGACOAX 80kV-40Ω (80 kV · 40 Ω (78 nH/m)) | 0.78 | 40.0 | 78.0 | 120,000 |
| NEGACOAX 100kV-50Ω (100 kV · 50 Ω (85 nH/m)) | 0.55 | 50.0 | 85.0 | 150,000 |
Quality & approvals
Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.
| Testing & inspection | Test value / reference | Frequency |
|---|---|---|
| Routine tests | ||
| Characteristic impedance, return loss (VSWR) & TDR sweep | 100 % frequency-domain return loss and TDR impedance verification per IEC 60502-2 / IEEE 404 Semicon-Screened High-Voltage Pulsed-Power Coax | Every manufactured length |
| Dielectric spark & high-voltage withstand test | 100 % in-line spark and AC/DC dielectric withstand per IEC 60502-2 / IEEE 404 Semicon-Screened High-Voltage Pulsed-Power Coax | Every spool or drum length |
| Sample tests | ||
| Insertion loss (attenuation), velocity & capacitance check | Attenuation (dB/100m), VoP (%), and capacitance within IEC 60502-2 / IEEE 404 Semicon-Screened High-Voltage Pulsed-Power Coax limits | Per production batch |
| Screening attenuation, transfer impedance & environmental qualification | Qualified to IEC 60502-2 / IEEE 404 Semicon-Screened High-Voltage Pulsed-Power Coax EMC shielding, thermal, and flame/fluid criteria | Type qualification |
Marking & supply
Sheath marking
Technical documents
FAQ
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