Longwall shearer & Bretby handler
Non-metallic SH elastomeric screen cannot suffer wire-strand fatigue breakage in tight Bretby loops.
Product
(N)TS-TGSH 3.6-6 kV is a specialized medium-voltage (3.6/6 kV, Umax 7.2 kV) underground mining trailing cable based on DIN VDE 0250-813 that replaces fragile metallic wire screens with a fatigue-proof semi-conductive elastomeric screen system (SH) and a
Typical values for this cable type, based on DIN VDE 0250-813 — confirmed in the datasheet and quotation for your order.
Application fit
Designed for high-cycle 3.6/6 kV longwall coal shearers and Bretby drag chains where conventional metallic copper wire screens fail from flex-fatigue broken strands piercing the insulation.
Non-metallic SH elastomeric screen cannot suffer wire-strand fatigue breakage in tight Bretby loops.
TG textile reinforcement braid embedded in the 5GM5 sheath resists longitudinal ripping.
Lighter and more flexible than wire-armoured MV cables for continuous face traversal.
Tight 8×D dynamic bend radius suits underground monorail festoon loops.
Suitable for horizontal handlers; for deep vertical shaft reeling use NTSCGEWÖU.
NTSCGEWÖU 3.6/6 kVConstruction
Three Class 5 tinned copper phase cores with 3GI3 EPR insulation and thick SH semi-conductive elastomeric screens in contact with split
| # | Layer | Material & reference |
|---|---|---|
| 1 | Phase, earth & pilot conductors | Finely stranded tinned annealed copper, Class 5 per DIN EN 60228DIN EN 60228 Class 5 |
| 2 | Inner conductor screen | Extruded semi-conductive elastomer layer over phase conductorsDIN VDE 0250-813 |
| 3 | MV EPR insulation (3GI3) | Cross-linked ethylene propylene rubber compound 3GI3 (3.6/6 kV)DIN VDE 0207-20 |
| 4 | Elastomeric phase screen (SH) | Heavy-wall conductive elastomer screen (Schirm aus halbleitendem Elastomer) draining toDIN VDE 0250-813 (N)TS-TGSH |
| 5 | Inner elastomeric sheath | Vulcanised polychloroprene/elastomer inner beddingDIN VDE 0250-813 |
| 6 | Textile reinforcement (TG) | High-tenacity synthetic textile braid (Textilgeflecht) vulcanised between sheathsDIN VDE 0250-813 |
| 7 | Outer sheath (5GM5) | Extra-heavy flame-retardant, oil- and tear-resistant polychloroprene 5GM5DIN VDE 0207-21 |
3 phase cores + 3 interstitial earth conductors in continuous contact with SH elastomeric screens.
Includes 3 or 4 screened control/pilot cores in the central cradle for shearer automation.
Technical data
Sizes
Nominal dimensions, copper weights and electrical parameters for (N)TS-TGSH 3.6-6 kV per DIN VDE 0250-813.
| Order designation | Configuration | Phase size mm² | Outer Ø ≈ mm | Copper kg/km | Weight ≈ kg/km | Min. bend R fixed mm | Enquiry |
|---|---|---|---|---|---|---|---|
| Standard (N)TS-TGSH 3.6-6 kV configurations | |||||||
| (N)TS-TGSH 3×25+3×16/3E+4×2.5 3.6/6 kV | 3×25 + 3×16/3E + 4×2.5 (3.6/6 kV) | 25 | 42.0 | 1,040 | 2,280 | 210 | |
| (N)TS-TGSH 3×35+3×16/3E+4×2.5 3.6/6 kV | 3×35 + 3×16/3E + 4×2.5 (3.6/6 kV) | 35 | 45.2 | 1,330 | 2,720 | 226 | |
| (N)TS-TGSH 3×50+3×25/3E+4×2.5 3.6/6 kV | 3×50 + 3×25/3E + 4×2.5 (3.6/6 kV) | 50 | 49.5 | 1,860 | 3,410 | 248 | |
| (N)TS-TGSH 3×70+3×35/3E+4×4 3.6/6 kV | 3×70 + 3×35/3E + 4×4 (3.6/6 kV) | 70 | 54.5 | 2,590 | 4,380 | 272 | |
| (N)TS-TGSH 3×95+3×50/3E+4×4 3.6/6 kV | 3×95 + 3×50/3E + 4×4 (3.6/6 kV) | 95 | 59.8 | 3,510 | 5,520 | 299 | |
| (N)TS-TGSH 3×120+3×70/3E+4×4 3.6/6 kV | 3×120 + 3×70/3E + 4×4 (3.6/6 kV) | 120 | 64.5 | 4,450 | 6,680 | 322 | |
| (N)TS-TGSH 3×150+3×70/3E+4×4 3.6/6 kV | 3×150 + 3×70/3E + 4×4 (3.6/6 kV) | 150 | 69.2 | 5,320 | 7,820 | 346 | |
| Configuration | Max. DC R @ 20 °C Ω/km | Current rating in air (A) | Current rating installed (A) | Mutual C pF/m ≈ | AC test V rms |
|---|---|---|---|---|---|
| 3×25 + 3×16/3E + 4×2.5 (3.6/6 kV) | 0.799 | 122 | 104 | 151 | 11,000 |
| 3×35 + 3×16/3E + 4×2.5 (3.6/6 kV) | 0.568 | 150 | 128 | 168 | 11,000 |
| 3×50 + 3×25/3E + 4×2.5 (3.6/6 kV) | 0.396 | 187 | 159 | 192 | 11,000 |
| 3×70 + 3×35/3E + 4×4 (3.6/6 kV) | 0.279 | 229 | 195 | 226 | 11,000 |
| 3×95 + 3×50/3E + 4×4 (3.6/6 kV) | 0.211 | 276 | 235 | 267 | 11,000 |
| 3×120 + 3×70/3E + 4×4 (3.6/6 kV) | 0.165 | 319 | 271 | 308 | 11,000 |
| 3×150 + 3×70/3E + 4×4 (3.6/6 kV) | 0.132 | 365 | 310 | 358 | 11,000 |
Quality & approvals
Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.
| Testing & inspection | Test value / reference | Frequency |
|---|---|---|
| Routine tests | ||
| 11 kV AC voltage withstand | 11 kV rms / 5 min on phase cores | 100 % of drums |
| SH conductive elastomer resistivity | Volume resistivity & earth contact check per DIN VDE 0250-813 | 100 % of drums |
| Sample tests | ||
| Bretby cyclic flex endurance | Zero dielectric degradation after reverse-bend test | Per production batch |
| Flame & oil resistance | DIN EN 60332-1-2 & EN 60811-404 | Type approval |
Marking & supply
Sheath marking
Technical documents
FAQ
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