Trailing & towing
4×Sn-Cu + 3×steel strands per core yield ≥ 890 N (200 lbf) break strength for ground, tree, and vehicle payout.
Product
WD-1-TT / WD-1A-TT (MIL-DTL-13075) 2-conductor tactical field telephone wire (-55 to +80 °C) with a 7-strand bimetallic conductor (4 tinned copper + 3 galvanised steel strands, ≥ 890 N / 200 lbf break load), HDPE insulation, and an OD Nylon jacket.
Typical values for this cable type, based on MIL-DTL-13075 (formerly MIL-C-13075) WD-1/TT & WD-1A/TT Tactical Field Wire — confirmed in the datasheet and quotation for your order.
Application fit
Select WD-1/TT (twisted pair for reel recovery) or WD-1A/TT (lightly bonded parallel pair for high-speed canvas/pack dispensing) for military field telephones, SHDSL tactical modems, and blasting/firing lines.
4×Sn-Cu + 3×steel strands per core yield ≥ 890 N (200 lbf) break strength for ground, tree, and vehicle payout.
Dispenses from DR-8, RL-159/U, or MX-306/G reels; tough Nylon skin slides over rocks without snagging.
HDPE primary insulation maintains ≥ 500 MΩ·mile insulation resistance even when submerged in mud or wet trenches.
Unshielded 2-wire tactical line; where 4-conductor braided EMC shielding is required in high-RF command posts, use WF-8/G.
Use WF-8/G for braided EMC-shielded tactical quadConstruction
MIL-DTL-13075 construction: two insulated conductors (twisted in WD-1/TT or bonded at the jacket web in WD-1A/TT), each conductor stranded from 4×0.28 mm tinned copper + 3×0.28 mm galvanised steel wires, HDPE primary insulation, and olive-drab Nylon outer jacket (one conductor ridged for night tactile polarity).
| # | Layer | Material & reference |
|---|---|---|
| 1 | 4×Sn-Cu + 3×Steel composite core | 4 strands of tinned annealed copper (0.28 mm) laid around 3 strands of high-strength galvanised steel (0.28 mm)Combines copper conductivity (≤ 148 Ω/km loop) with ≥ 890 N (200 lbf) steel tensile strength |
| 2 | HDPE primary dielectric | High-density polyethylene primary insulation (~0.50 mm wall)Low dielectric loss (1 kHz attenuation ≤ 0.95 dB/km dry) and -55 °C cold flexibility |
| 3 | Olive-drab Nylon outer jacket | Extruded linear polyamide (Nylon) protective skin (0.15 mm wall, olive drab, 1 core ribbed for polarity)Gives extraordinary cut-through, rock-abrasion, and solvent resistance at ultra-light weight (18 kg/km) |
Helically twisted 2-conductor tactical field wire for RL-159/U and DR-8 reels (easy reeling & recovery)
Lightly bonded parallel-web 2-conductor tactical wire for MX-306/G backpack/vehicle high-speed payout without tangling
Technical data
Sizes
Engineering dimensions, conductor stranding, mass and electrical ratings for WD-1-TT / WD-1A-TT per MIL-DTL-13075 (formerly MIL-C-13075) WD-1/TT & WD-1A/TT Tactical Field Wire.
| Order designation | Cross-section / size | Conductor build | Wall ≈ mm | Outer Ø ≈ mm | Metal kg/km | Weight ≈ kg/km | Min. bend R fixed mm | Enquiry |
|---|---|---|---|---|---|---|---|---|
| Standard WD-1-TT / WD-1A-TT configurations | ||||||||
| WD-1/TT Twisted (DR-8) | 1 PR × 20 AWG (4Cu+3Fe) | Solid / Stranded Cu | 1.10 | 4.10 | 7.9 | 18.0 | 25 | |
| WD-1/TT Twisted (RL-159/U) | 1 PR × 20 AWG (4Cu+3Fe) | Solid / Stranded Cu | 1.10 | 4.10 | 7.9 | 18.0 | 25 | |
| WD-1A/TT Bonded Pair | 1 PR × 20 AWG (4Cu+3Fe) | Solid / Stranded Cu | 1.10 | 4.20 | 8.4 | 19.0 | 25 | |
| WD-1/TT Twisted (1000 m) | 1 PR × 20 AWG (4Cu+3Fe) | Solid / Stranded Cu | 1.10 | 4.10 | 7.9 | 18.0 | 25 | |
| Configuration | Max. DC R @ 20 °C Ω/km | Primary rating (A or nF/km) | Secondary rating | Dielectric test V AC rms |
|---|---|---|---|---|
| 1 PR × 20 AWG (4Cu+3Fe) | 74.00 | 4.0 | 3.4 | 2,000 |
| 1 PR × 20 AWG (4Cu+3Fe) | 74.00 | 4.0 | 3.4 | 2,000 |
| 1 PR × 20 AWG (4Cu+3Fe) | 74.00 | 4.0 | 3.4 | 2,000 |
| 1 PR × 20 AWG (4Cu+3Fe) | 74.00 | 4.0 | 3.4 | 2,000 |
Quality & approvals
Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.
| Testing & inspection | Test value / reference | Frequency |
|---|---|---|
| Routine tests | ||
| Dielectric spark / high-voltage withstand test | 100 % in-line spark and AC/DC dielectric withstand per MIL-DTL-13075 (formerly MIL-C-13075) WD-1/TT & WD-1A/TT Tactical Field Wire | Every manufactured length |
| Conductor DC resistance & continuity check | Within maximum 20 °C resistance limit specified for WD-1-TT / WD-1A-TT | Every spool or drum length |
| Sample tests | ||
| Insulation resistance & dimensional verification | Wall thickness, concentricity and insulation resistance per MIL-DTL-13075 (formerly MIL-C-13075) WD-1/TT & WD-1A/TT Tactical Field Wire | Per production batch |
| Environmental, mechanical & EMC qualification | Qualified to MIL-DTL-13075 (formerly MIL-C-13075) WD-1/TT & WD-1A/TT Tactical Field Wire thermal, mechanical and environmental performance criteria | Type qualification |
Marking & supply
Sheath marking
Technical documents
FAQ
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