Cylindrical / multi-layer drum
Torque-balanced star-quad with braided shield and neoprene jacket reels smoothly on tactical drums in repeated field duty.
Product
WF-8/G tactical field-deployable 4-conductor (spiral-four star-quad) shielded communication cable (600 V, -55 to +80 °C) with four high-tensile 19 AWG (0.65 mm²) Sn-Cu/alloy cores, low-loss PE insulation, braided EMC shield, and arctic neoprene jacket.
Typical values for this cable type, based on U.S. Military CECOM / MIL-C-10581 / TM 11-5805 Cable WF-8/G Tactical Shielded Quad — confirmed in the datasheet and quotation for your order.
Application fit
Select WF-8/G for tactical field reeling drums where unjacketed field wires (WD-1/TT or WF-16/U) lack the electromagnetic shielding or heavy rubber jacket needed for tracked-vehicle crossings and RF-dense command posts.
Torque-balanced star-quad with braided shield and neoprene jacket reels smoothly on tactical drums in repeated field duty.
Star-quad symmetry plus ≥ 85 % braided Sn-Cu/steel shield isolates voice, SHDSL, and radar links from transmitter and generator EMI.
Arctic-grade neoprene sheath resists wheeled/tracked vehicle run-over, diesel/JP-8 fuel, mud, and sub-zero flexing down to -55 °C.
For high-pair-count (12 to 26 pairs) command-post switchboard distribution harnesses, use multi-pair WM-130/G.
Use WM-130/G for 26-pair switchboard trunksConstruction
WF-8/G spiral-four construction: 4 × 19 AWG (0.65 mm²) high-tensile tinned copper/copper-alloy conductors twisted in a star-quad around a central filler, low-loss PE insulation, fabric/PET wrap, braided tinned copper + steel reinforcing shield, and black/OD arctic polychloroprene jacket.
| # | Layer | Material & reference |
|---|---|---|
| 1 | High-tensile 19 AWG quad cores | Four 7-strand high-strength tinned copper / copper-clad alloy conductors (19 AWG = 0.65 mm²) twisted in a spiral-four star-quadDiagonal pair assignment (Red/White = Pair 1, Blue/Black = Pair 2) cancels magnetic crosstalk |
| 2 | Low-loss polyethylene (PE) | Solid low-density polyethylene core insulation (colour-coded per military spiral-four standard)Low dielectric constant (εr ≈ 2.26) supports long-haul carrier and digital transmission |
| 3 | Stabilising belt wrap | Synthetic fabric/polyester bedding tape locking the star-quad geometryPreserves diagonal quad symmetry under bending and vehicle crush loads |
| 4 | Braided EMC + tensile shield | Tinned copper wire braid (with high-tensile steel/alloy reinforcing strands, ≥ 85 % optical coverage)Combines broadband RF shielding with ≥ 2,200 N axial pulling strength |
| 5 | Arctic polychloroprene jacket | Heavy-duty cold-flexible polychloroprene (neoprene) elastomer jacket (matte black or olive drab)Remains flexible at -55 °C and resists JP-8 jet fuel, diesel, hydraulic oil, and abrasion |
4-conductor (2-pair star-quad) shielded neoprene tactical field trunk cable (9.5 mm OD)
Tactical reel assembly terminated with waterproof hermaphroditic field quad connectors
Technical data
Sizes
Engineering dimensions, conductor stranding, mass and electrical ratings for WF-8/G per U.S. Military CECOM / MIL-C-10581 / TM 11-5805 Cable WF-8/G Tactical Shielded Quad.
| Order designation | Cross-section / size | Conductor build | Wall ≈ mm | Outer Ø ≈ mm | Metal kg/km | Weight ≈ kg/km | Min. bend R fixed mm | Enquiry |
|---|---|---|---|---|---|---|---|---|
| Standard WF-8/G configurations | ||||||||
| WF-8/G 1×4×19AWG (0.65 mm²) | 1×4×0.65 mm² | Solid / Stranded Cu | 1.10 | 9.50 | 59.4 | 135.0 | 76 | |
| WF-8/G 402 m Reel Assembly | 1×4×0.65 mm² | Solid / Stranded Cu | 1.10 | 9.50 | 59.4 | 135.0 | 76 | |
| WF-8/G 1×4×16AWG (1.31 mm²) | 1×4×1.31 mm² | Solid / Stranded Cu | 1.25 | 11.40 | 85.8 | 195.0 | 92 | |
| Configuration | Max. DC R @ 20 °C Ω/km | Primary rating (A or nF/km) | Secondary rating | Dielectric test V AC rms |
|---|---|---|---|---|
| 1×4×0.65 mm² | 57.00 | 48.0 | 40.8 | 2,500 |
| 1×4×0.65 mm² | 57.00 | 48.0 | 40.8 | 2,500 |
| 1×4×1.31 mm² | 28.00 | 50.0 | 42.5 | 2,500 |
Quality & approvals
Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.
| Testing & inspection | Test value / reference | Frequency |
|---|---|---|
| Routine tests | ||
| Dielectric spark / high-voltage withstand test | 100 % in-line spark and AC/DC dielectric withstand per U.S. Military CECOM / MIL-C-10581 / TM 11-5805 Cable WF-8/G Tactical Shielded Quad | Every manufactured length |
| Conductor DC resistance & continuity check | Within maximum 20 °C resistance limit specified for WF-8/G | Every spool or drum length |
| Sample tests | ||
| Insulation resistance & dimensional verification | Wall thickness, concentricity and insulation resistance per U.S. Military CECOM / MIL-C-10581 / TM 11-5805 Cable WF-8/G Tactical Shielded Quad | Per production batch |
| Environmental, mechanical & EMC qualification | Qualified to U.S. Military CECOM / MIL-C-10581 / TM 11-5805 Cable WF-8/G Tactical Shielded Quad thermal, mechanical and environmental performance criteria | Type qualification |
Marking & supply
Sheath marking
Technical documents
FAQ
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