Energy chain / drag chain
Class 6 extra-fine copper stranding and UL 20549 polyether PUR jacket pass ≥ 5 million drag-chain cycles at 10 × OD.
Product
Factory-overmoulded M8×1 sensor and actuator cordset to IEC 61076-2-104 and UL 2238, in 3-, 4-, 6- and 8-pole straight or 90° angled builds (with optional PNP/NPN LEDs) on 5-million-cycle halogen-free PUR drag-chain cable.
Typical values for this cable type, based on IEC 61076-2-104 / EN 60947-5-2 / UL 2238 — confirmed in the datasheet and quotation for your order.
Application fit
Designed for compact photoelectric sensors, inductive proximity switches, miniature pneumatic valve islands and robotic end-of-arm tooling.
Class 6 extra-fine copper stranding and UL 20549 polyether PUR jacket pass ≥ 5 million drag-chain cycles at 10 × OD.
IP67/IP68/IP69K mated environmental sealing withstands high-pressure machine-tool coolant and washdown.
Compact 9.5 mm connector body diameter fits dense I/O distribution blocks and narrow robot wrists.
Miniature M8 sensor cordset is not designed for heavy crane drum reeling.
Use NSHTÖU Reeling CableConstruction
Representative 4-pin M8 cordset: 4 × 0.34 mm² (22 AWG) Class 6 bare copper + PP core insulation (BN, WH, BU, BK) + PUR-HF jacket + M8×1 overmoulded head.
| # | Layer | Material & reference |
|---|---|---|
| 1 | Extra-fine Class 6 copper conductors | 42 × 0.10 mm (0.34 mm² / 22 AWG for 3/4-pin) or 32 × 0.10 mm (0.25 mm² / 24 AWG for 6/8-pin) bare copper per IEC 60228 Class 6High flex-fatigue life in robotic wrist torsion and tight C-tracks |
| 2 | Halogen-free PP core insulation | Polypropylene (PP) primary dielectric colour-coded Brown (1), White (2), Blue (3), Black (4) per EN 60947-5-2Low friction and high dielectric breakdown strength in compact OD |
| 3 | Optional 360° EMC copper braid | Tinned copper braided shield (≥ 85 % optical coverage on -SHD variants) 360° crimped to the M8 coupling nutProtects analogue and IO-Link sensor signals against VFD noise |
| 4 | Drag-chain polyether PUR-HF jacket | Halogen-free, flame-retardant matte black polyether polyurethane (UL AWM Style 20549, 80 °C, 300 V)Resistant to cutting oils, welding sparks, hydrolysis and microbial attack |
| 5 | M8×1 coupling nut & gold contacts | Nickel-plated CuZn brass (or 316L stainless-steel) M8×1 hex coupling nut with 0.8 µm gold-plated machined contactsAnti-vibration ratchet lock (0.4 Nm torque) with ≤ 5 mΩ contact resistance |
| 6 | Segmented TPU overmould & LED window | Thermoplastic polyurethane (TPU) overmoulded housing (straight or 90° angled, optional green/yellow NPN/PNP LEDs)Eliminates conductor neck breakage and seals to IP67/IP68/IP69K |
Straight or 90° angled M8 male/female plug to stripped & tinned flying leads for cabinet terminal blocks
M8 male-to-M8 female extension or M8-to-M12 A-coded adapter cordset for passive I/O hubs
Technical data
Sizes
Covers 3-pin, 4-pin, 6-pin and 8-pin M8×1 PUR-HF cordsets in single-ended, double-ended and shielded builds.
| Order designation | Poles & Cores | Head Type & Termination | Length m | Cable OD mm | Copper kg/km | Cable Wt kg/km | Flex R mm | Enquiry |
|---|---|---|---|---|---|---|---|---|
| Single-Ended M8 Sensor Pigtails (Straight, 90° & LED) | ||||||||
| M8-3P-F-STR-2M-PUR | 3-Pin (3×0.34 mm²) | Female Straight → Flying Leads | 2.0 | 4.1 | 9.8 | 24 | 41 | |
| M8-3P-F-STR-5M-PUR | 3-Pin (3×0.34 mm²) | Female Straight → Flying Leads | 5.0 | 4.1 | 9.8 | 24 | 41 | |
| M8-3P-F-ANG-2M-PUR | 3-Pin (3×0.34 mm²) | Female 90° Angled → Flying Leads | 2.0 | 4.1 | 9.8 | 24 | 41 | |
| M8-3P-F-LED-5M-PUR | 3-Pin (3×0.34 mm²) | Female 90° PNP 2×LED → Flying Leads | 5.0 | 4.1 | 9.8 | 24 | 41 | |
| M8-4P-F-STR-2M-PUR | 4-Pin (4×0.34 mm²) | Female Straight → Flying Leads | 2.0 | 4.5 | 13.1 | 30 | 45 | |
| M8-4P-F-STR-5M-PUR | 4-Pin (4×0.34 mm²) | Female Straight → Flying Leads | 5.0 | 4.5 | 13.1 | 30 | 45 | |
| M8-4P-F-STR-10M-PUR | 4-Pin (4×0.34 mm²) | Female Straight → Flying Leads | 10.0 | 4.5 | 13.1 | 30 | 45 | |
| M8-4P-F-ANG-5M-PUR | 4-Pin (4×0.34 mm²) | Female 90° Angled → Flying Leads | 5.0 | 4.5 | 13.1 | 30 | 45 | |
| Double-Ended M8 Extensions, Shielded & Multi-Pin Builds | ||||||||
| M8-3P-MF-DE-1M-PUR | 3-Pin (3×0.34 mm²) | M8 Male Straight ↔ M8 Female Straight | 1.0 | 4.1 | 9.8 | 24 | 41 | |
| M8-4P-MF-DE-2M-PUR | 4-Pin (4×0.34 mm²) | M8 Male Straight ↔ M8 Female Straight | 2.0 | 4.5 | 13.1 | 30 | 45 | |
| M8-4P-MF-DE-5M-PUR | 4-Pin (4×0.34 mm²) | M8 Male Straight ↔ M8 Female 90° | 5.0 | 4.5 | 13.1 | 30 | 45 | |
| M8-4P-M12A-2M-PUR | 4-Pin (4×0.34 mm²) | M8 Female Straight ↔ M12 Male A-Coded | 2.0 | 4.5 | 13.1 | 30 | 45 | |
| M8-4P-F-SHD-5M-PUR | 4-Pin (4×0.34 mm² Shielded) | 360° EMC Shielded Female → Flying Leads | 5.0 | 5.0 | 21.5 | 39 | 50 | |
| M8-6P-F-STR-5M-PUR | 6-Pin (6×0.25 mm²) | Female Straight → Flying Leads | 5.0 | 5.1 | 14.4 | 36 | 51 | |
| M8-8P-F-STR-5M-PUR | 8-Pin (8×0.25 mm²) | Female Straight → Flying Leads | 5.0 | 5.6 | 19.2 | 44 | 56 | |
Quality & approvals
Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.
| Testing & inspection | Test value / reference | Frequency |
|---|---|---|
| Routine tests | ||
| 100 % pin-to-pin continuity, short-circuit & wiring map test | Automated harness analyser check on every single cordset | 100 % of manufactured assemblies |
| 1.5 kV AC Hi-Pot & insulation resistance test | No breakdown; IR ≥ 100 MΩ at 500 V DC | 100 % of manufactured assemblies |
| Sample tests | ||
| Drag-chain flex & robotic torsion test | ≥ 5,000,000 cycles at 10 × OD, 3 m/s, 5 m/s² acceleration | Per cable batch |
| IP67 / IP68 / IP69K ingress & vibration shock test | 1 m immersion (24 h), 80 °C / 100 bar spray & IEC 60068-2-6 vibration | Type approval |
Marking & supply
Sheath marking
Technical documents
FAQ
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