Energy chain / drag chain
UL 20549 halogen-free polyether PUR jacket and Class 6 copper stranding survive ≥ 5 million drag-chain cycles.
Product
M12×1 A-coded overmoulded sensor, actuator, IO-Link Class A/B and CANopen/DeviceNet cordset to IEC 61076-2-101 and UL 2238, in 3, 4, 5, 8 and 12 poles with IP67/IP68/IP69K sealing and 5-million-cycle drag-chain PUR-HF cable.
Typical values for this cable type, based on IEC 61076-2-101 / EN 60947-5-2 / UL 2238 — confirmed in the datasheet and quotation for your order.
Application fit
The universal factory automation interconnect for proximity sensors, IO-Link Class A/B masters, analogue transmitters, and multi-pin encoders.
UL 20549 halogen-free polyether PUR jacket and Class 6 copper stranding survive ≥ 5 million drag-chain cycles.
Captive anti-vibration ratchet nut and FKM O-ring maintain IP67/IP68/IP69K protection on machine frames.
Available in 360° EMC-shielded versions and M12 bulkhead feedthroughs for low-impedance cabinet entry.
M12 sensor patch cordset is designed for machine harnessing, not crane supply drums.
Use NSHTÖU Reeling CableConstruction
Representative 5-pin M12 A-coded IO-Link cordset: 5 × 0.34 mm² Class 6 copper (BN, WH, BU, BK, GY) + PP insulation + optional tinned Cu braid + PUR-HF jacket + M12×1 head.
| # | Layer | Material & reference |
|---|---|---|
| 1 | Extra-fine Class 6 bare copper | 0.34 mm² (22 AWG, 3/4/5-pin), 0.25 mm² (24 AWG, 8-pin) or 0.14 mm² (26 AWG, 12-pin) per IEC 60228 Class 6Resists conductor strand breakage in high-acceleration C-tracks and robot arms |
| 2 | PP core insulation | Halogen-free polypropylene (PP) colour-coded per EN 60947-5-2 (3–5 pin) or DIN 47100 (8 & 12 pin)High insulation resistance and clean automated stripping |
| 3 | Optional 360° tinned copper braid | Tinned copper braid screen (≥ 85 % optical coverage on -SHD builds) 360° crimped to the M12 metallic shellEssential for 4–20 mA analogue sensors, SSI encoders and CANopen trunks |
| 4 | Drag-chain polyether PUR-HF sheath | Flame-retardant, oil- and coolant-resistant black polyether PUR outer jacket (UL Style 20549)Withstands cutting emulsions, weld spatter and 5M+ drag-chain cycles |
| 5 | M12×1 hex coupling nut & gold contacts | Nickel-plated brass or 316L stainless-steel M12×1 locking nut (0.6 Nm torque) with 0.8 µm gold-over-nickel CuZn contactsVibration-proof serrated ratchet prevents loosening under 10–500 Hz machine vibration |
| 6 | Ergonomic TPU overmoulded body | Straight or 90° angled TPU overmould with captive label clip and optional 2/3-LED status windowProvides progressive bend relief and IP67/IP68/IP69K sealing |
4-pin and 5-pin unshielded PUR-HF cordsets (0.34 mm² or 0.50 mm² IO-Link Class B power) in straight/angled M-F and pigtail builds
5-pin, 8-pin and 12-pin 360° shielded cordsets for analogue transmitters, vision sensors, incremental encoders and CANopen
Technical data
Sizes
Covers 3-, 4-, 5-, 8- and 12-pole M12 A-coded assemblies in single-ended, double-ended and 360° EMC shielded builds.
| Order designation | Poles & Cross-Section | Connector Configuration | Length m | Cable OD mm | Copper kg/km | Cable Wt kg/km | Flex R mm | Enquiry |
|---|---|---|---|---|---|---|---|---|
| 3-, 4- & 5-Pin Discrete Sensor & IO-Link Cordsets | ||||||||
| M12A-3P-F-STR-2M | 3-Pin (3×0.34 mm²) | Female Straight → Flying Leads | 2.0 | 4.3 | 9.8 | 26 | 43 | |
| M12A-4P-F-STR-2M | 4-Pin (4×0.34 mm²) | Female Straight → Flying Leads | 2.0 | 4.7 | 13.1 | 32 | 47 | |
| M12A-4P-F-STR-5M | 4-Pin (4×0.34 mm²) | Female Straight → Flying Leads | 5.0 | 4.7 | 13.1 | 32 | 47 | |
| M12A-4P-F-STR-10M | 4-Pin (4×0.34 mm²) | Female Straight → Flying Leads | 10.0 | 4.7 | 13.1 | 32 | 47 | |
| M12A-4P-F-ANG-LED-5M | 4-Pin (4×0.34 mm²) | Female 90° 3×LED → Flying Leads | 5.0 | 4.7 | 13.1 | 32 | 47 | |
| M12A-4P-MF-DE-1M | 4-Pin (4×0.34 mm²) | Male Straight ↔ Female Straight (IO-Link) | 1.0 | 4.7 | 13.1 | 32 | 47 | |
| M12A-4P-MF-DE-3M | 4-Pin (4×0.34 mm²) | Male Straight ↔ Female Straight (IO-Link) | 3.0 | 4.7 | 13.1 | 32 | 47 | |
| M12A-5P-F-STR-5M | 5-Pin (5×0.34 mm²) | Female Straight → Flying Leads | 5.0 | 5.0 | 16.3 | 37 | 50 | |
| M12A-5P-MF-DE-2M | 5-Pin (5×0.50 mm² Class B) | Male Straight ↔ Female Straight (IO-Link B) | 2.0 | 5.4 | 24.0 | 45 | 54 | |
| 360° Shielded, 8-Pin & 12-Pin Multi-Signal Cordsets | ||||||||
| M12A-4P-F-SHD-5M | 4-Pin (4×0.34 mm² Shielded) | 360° Shielded Female → Flying Leads | 5.0 | 5.2 | 23.0 | 43 | 52 | |
| M12A-5P-F-SHD-5M | 5-Pin (5×0.34 mm² Shielded) | 360° Shielded Female → Flying Leads | 5.0 | 5.6 | 27.5 | 49 | 56 | |
| M12A-5P-MF-CAN-5M | 5-Pin (2×0.25+2×0.34+Drain) | CANopen / DeviceNet Shielded Drop | 5.0 | 6.7 | 31.0 | 64 | 67 | |
| M12A-8P-F-STR-5M | 8-Pin (8×0.25 mm²) | Female Straight → Flying Leads | 5.0 | 5.9 | 19.2 | 48 | 59 | |
| M12A-8P-F-SHD-5M | 8-Pin (8×0.25 mm² Shielded) | 360° Shielded Female → Flying Leads | 5.0 | 6.4 | 32.0 | 61 | 64 | |
| M12A-12P-F-STR-5M | 12-Pin (12×0.14 mm²) | Female Straight → Flying Leads | 5.0 | 6.0 | 16.2 | 49 | 60 | |
| M12A-12P-F-SHD-10M | 12-Pin (12×0.14 mm² Shielded) | 360° Shielded Female → Flying Leads | 10.0 | 6.5 | 29.5 | 63 | 65 | |
Quality & approvals
Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.
| Testing & inspection | Test value / reference | Frequency |
|---|---|---|
| Routine tests | ||
| 100 % automated pinout, continuity & short-circuit test | Every single cordset verified on computerised test bench | 100 % of manufactured assemblies |
| AC Hi-Pot & insulation resistance test | 1.5–2.5 kV AC & ≥ 100 MΩ at 500 V DC | 100 % of manufactured assemblies |
| Sample tests | ||
| 5-million-cycle drag-chain & ±180°/m torsion test | Verified at 10 × OD bend radius and 4 m/s travel speed | Per production batch |
| IP67 / IP68 / IP69K & IEC 60068-2-6 vibration test | 10–500 Hz sinusoidal vibration + high-pressure steam-jet test | Type approval |
Marking & supply
Sheath marking
Technical documents
FAQ
Not covered here? Send your drawing — an engineer replies within 2 business hours.
Request a quote
Your selection and application details are copied into the enquiry form below.
Use + Add next to a size or configuration.
Add your operating conditions here to include them in your enquiry.