Energy chain / drag chain
PROFINET Type C 7-strand/19-strand tinned copper core and PUR-HF jacket pass 3–5 million drag-chain cycles.
Product
360° EMC-shielded Industrial Ethernet cordset to IEC 61076-2-101 (4-pole D-coded Cat 5e for PROFINET/EtherCAT) and IEC 61076-2-109 (8-pole X-coded Cat 6A for 10 Gbps vision & rail backbones), 100 % Fluke channel certified.
Typical values for this cable type, based on IEC 61076-2-101 / IEC 61076-2-109 / ISO/IEC 11801 — confirmed in the datasheet and quotation for your order.
Application fit
Engineered for vibration-proof machine-level PROFINET/EtherCAT fieldbus, GigE machine-vision cameras, and EN 50155 rolling-stock backbones.
PROFINET Type C 7-strand/19-strand tinned copper core and PUR-HF jacket pass 3–5 million drag-chain cycles.
M12-to-RJ45 transition cordsets bridge IP67 field switches/cameras directly to IP20 cabinet PLC ports.
EN 45545-2 HL3 cross-linked RADOX/EM104 variants serve onboard railway passenger information and CCTV networks.
Pre-terminated M12 patch cords are intended for machine/bogie links rather than long crane supply drums.
Use NSHTÖU Reeling CableConstruction
D-coded uses PROFINET 1×4×22 AWG SF/UTP star-quad; X-coded uses 4×2×26/7 AWG S/FTP with an internal die-cast X-shaped pair separator inside the M12 shell.
| # | Layer | Material & reference |
|---|---|---|
| 1 | Stranded tinned copper data conductors | 22 AWG/7 (0.35 mm² star-quad for D-coded) or 26 AWG/7 (0.14 mm² 4-pair for X-coded) tinned copperCombines low insertion loss with dynamic drag-chain and vibration fatigue life |
| 2 | Foam-skin PE low-loss dielectric | Cellular polyethylene (Skin-Foam-Skin) core insulation (WH/YE/BU/OG star-quad for PROFINET; TIA-568B pairs for X-code)Maintains 100 ± 5 Ω characteristic impedance and velocity of propagation ≥ 77 % |
| 3 | SF/UTP or S/FTP double EMC shield | Al/PET foil + ≥ 85 % tinned copper braid (D-coded) or individual pair Al/PET foils + overall tinned copper braid (X-coded)Meets EN 50288-4-2 transfer impedance ≤ 20 mΩ/m at 10 MHz |
| 4 | PROFINET Green PUR-HF or Rail jacket | Halogen-free RAL 6018 Green polyether PUR (UL 20549 / 21223) or black EN 45545-2 HL3 cross-linked polyolefinResists cutting oils, coolants, weld spatter and railway ballast impact |
| 5 | 360° shielded M12 D/X shell & RJ45 | Nickel-plated die-cast zinc/brass M12×1 shell with full 360° crimp ring (X-coded includes internal metal X-cross pair shield)Eliminates NEXT/FEXT cross-talk up to 500 MHz (Cat 6A Class EA) |
| 6 | Overmoulded TPU strain-relief boot | Straight or 90° angled TPU overmould rated IP67/IP68 on M12 ends (IP20 shielded industrial RJ45 with latch guard on hybrid ends)Prevents impedance mismatch from sharp bending at connector entry |
PROFINET / EtherCAT 1×4×22 AWG star-quad (6.5 mm OD) in M12-D to M12-D or M12-D to RJ45
4×2×26/7 AWG S/FTP Cat 6A (6.4 mm OD) with metal X-shield divider in M12-X to M12-X or M12-X to RJ45
Technical data
Sizes
Includes M12-to-M12 fieldbus trunk/patch cords and M12-to-RJ45 cabinet transition cordsets.
| Order designation | Coding & Category | End A ↔ End B Termination | Length m | Cable OD mm | Copper kg/km | Cable Wt kg/km | Flex R mm | Enquiry |
|---|---|---|---|---|---|---|---|---|
| M12 D-Coded 4-Pin Cat 5e PROFINET / EtherCAT Assemblies (100 Mbps) | ||||||||
| M12D-MM-1M-PN | D-Code Cat 5e (1×4×22AWG) | M12-D Male Straight ↔ M12-D Male Straight | 1.0 | 6.5 | 32 | 63 | 52 | |
| M12D-MM-2M-PN | D-Code Cat 5e (1×4×22AWG) | M12-D Male Straight ↔ M12-D Male Straight | 2.0 | 6.5 | 32 | 63 | 52 | |
| M12D-MM-5M-PN | D-Code Cat 5e (1×4×22AWG) | M12-D Male Straight ↔ M12-D Male Straight | 5.0 | 6.5 | 32 | 63 | 52 | |
| M12D-MM-10M-PN | D-Code Cat 5e (1×4×22AWG) | M12-D Male Straight ↔ M12-D Male Straight | 10.0 | 6.5 | 32 | 63 | 52 | |
| M12D-RJ45-2M-PN | D-Code Cat 5e (1×4×22AWG) | M12-D Male Straight ↔ Shielded RJ45 | 2.0 | 6.5 | 32 | 63 | 52 | |
| M12D-RJ45-5M-PN | D-Code Cat 5e (1×4×22AWG) | M12-D Male Straight ↔ Shielded RJ45 | 5.0 | 6.5 | 32 | 63 | 52 | |
| M12D-ANG-RJ45-5M-PN | D-Code Cat 5e (1×4×22AWG) | M12-D Male 90° Angled ↔ Shielded RJ45 | 5.0 | 6.5 | 32 | 63 | 52 | |
| M12D-MM-5M-RAIL | D-Code Cat 5e (EN 45545 HL3) | M12-D Male ↔ M12-D Male (Railway RADOX) | 5.0 | 6.6 | 32 | 68 | 53 | |
| M12 X-Coded 8-Pin Cat 6A High-Speed Ethernet Assemblies (10 Gbps / PoE++) | ||||||||
| M12X-MM-1M-C6A | X-Code Cat 6A (4×2×26AWG) | M12-X Male Straight ↔ M12-X Male Straight | 1.0 | 6.4 | 28 | 54 | 51 | |
| M12X-MM-3M-C6A | X-Code Cat 6A (4×2×26AWG) | M12-X Male Straight ↔ M12-X Male Straight | 3.0 | 6.4 | 28 | 54 | 51 | |
| M12X-MM-5M-C6A | X-Code Cat 6A (4×2×26AWG) | M12-X Male Straight ↔ M12-X Male Straight | 5.0 | 6.4 | 28 | 54 | 51 | |
| M12X-MM-10M-C6A | X-Code Cat 6A (4×2×26AWG) | M12-X Male Straight ↔ M12-X Male Straight | 10.0 | 6.4 | 28 | 54 | 51 | |
| M12X-RJ45-2M-C6A | X-Code Cat 6A (4×2×26AWG) | M12-X Male Straight ↔ Cat 6A RJ45 | 2.0 | 6.4 | 28 | 54 | 51 | |
| M12X-RJ45-5M-C6A | X-Code Cat 6A (4×2×26AWG) | M12-X Male Straight ↔ Cat 6A RJ45 | 5.0 | 6.4 | 28 | 54 | 51 | |
| M12X-MM-10M-RAIL | X-Code Cat 6A (EN 45545 HL3) | M12-X Male ↔ M12-X Male (Railway 10GbE) | 10.0 | 6.8 | 31 | 66 | 54 | |
Quality & approvals
Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.
| Testing & inspection | Test value / reference | Frequency |
|---|---|---|
| Routine tests | ||
| 100 % Fluke DSX-8000 Cat 5e / Cat 6A certification | Insertion loss, NEXT, PSNEXT, ACR-F & return loss sweep to 100/500 MHz | Every single cable assembly |
| 360° shield continuity & 1.0 kV DC Hi-Pot test | Verify pin map, shield-to-shell ≤ 10 mΩ & dielectric integrity | 100 % of manufactured assemblies |
| Sample tests | ||
| PROFINET Type C drag-chain & torsion fatigue test | 3M to 5M cycles at 8 × OD with live bit-error monitoring | Per cable batch |
| EN 61373 railway shock/vibration & IP67/IP68 sealing test | Random vibration on 3 axes with zero micro-interruption > 1 µs | Type approval |
Marking & supply
Sheath marking
Technical documents
FAQ
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